Fronius MIG/MAG - Default Chapter; Table of Contents

3
EN
Contents
Safety rules ................................................................................................................................................ 9
Explanation of safety notices ................................................................................................................ 9
General ................................................................................................................................................. 9
Intended use ......................................................................................................................................... 10
Environmental conditions...................................................................................................................... 10
Obligations of the operator.................................................................................................................... 10
Obligations of personnel ....................................................................................................................... 10
Mains connection.................................................................................................................................. 10
Protecting yourself and others .............................................................................................................. 11
Danger from toxic gases and vapours .................................................................................................. 11
Danger from flying sparks ..................................................................................................................... 12
Risks from mains current and welding current...................................................................................... 12
Meandering welding currents................................................................................................................ 13
EMC Device Classifications .................................................................................................................. 14
EMC measures ..................................................................................................................................... 14
EMF measures...................................................................................................................................... 14
Specific hazards.................................................................................................................................... 15
Requirement for the shielding gas ........................................................................................................ 16
Danger from shielding gas cylinders..................................................................................................... 16
Danger from escaping shielding gas..................................................................................................... 16
Safety measures at the installation location and during transport ........................................................ 17
Safety measures in normal operation ................................................................................................... 17
Commissioning, maintenance and repair.............................................................................................. 18
Safety inspection................................................................................................................................... 18
Disposal ................................................................................................................................................ 18
Safety symbols...................................................................................................................................... 18
Data protection...................................................................................................................................... 19
Copyright............................................................................................................................................... 19
Description of Warning Notices on the Device...................................................................................... 20
General information 23
System configurations - conventional robot ............................................................................................... 25
PowerDrive with wire drum ................................................................................................................... 25
PowerDrive with wire drum and external wirefeeding hose .................................................................. 26
PushPull with 4-roller unreeling wirefeeder and wire drum................................................................... 27
PushPull with 4-roller unreeling wirefeeder and wirespool .................................................................. 28
PushPull with SB 60i, 4-roller unreeling wirefeeder and wirespool....................................................... 29
PushPull with 2-roller unreeling wirefeeder, wire drum and external wirefeeding hose........................ 30
CMT with SB 60i, 4-roller unreeling wirefeeder and wire drum............................................................. 31
CMT with SB 500i, 4-roller unreeling wirefeeder, wire drum and external wirefeeding hose................ 32
CMT with SB 60i, 4-roller unreeling wirefeeder and wirespool ............................................................. 33
System configurations - PAP ..................................................................................................................... 34
PowerDrive with wire drum ................................................................................................................... 34
PushPull with 4-roller unreeling wirefeeder and wire drum................................................................... 35
PushPull with 4-roller unreeling wirefeeder and wirespool ................................................................... 36
PushPull with 2-roller unreeling wirefeeder and wire drum................................................................... 37
PushPull with wire buffer, 4-roller unreeling wirefeeder and wire drum................................................ 38
PushPull with wire buffer, 4-roller unreeling wirefeeder and wirespool................................................. 39
PushPull with SB 500i, 4-roller unreeling wirefeeder and wire drum ................................................... 40
CMT with SB 60i, 4-roller unreeling wirefeeder and wire drum............................................................. 41
CMT with SB 500i, 4-roller unreeling wirefeeder and wire drum .......................................................... 42
CMT with SB 500i, 4-roller unreeling wirefeeder and wirespool ........................................................... 43
Interconnecting hosepack .......................................................................................................................... 44
General remarks ................................................................................................................................... 44
General ................................................................................................................................................. 44
PowerLiner................................................................................................................................................. 45
General ................................................................................................................................................. 45
WF 25i REEL R /4R, WF 30i REEL R /2R ................................................................................................. 46
Safety.................................................................................................................................................... 46