FULTON Vantage VTG 2000 - Placement & Rigging; Operation; Commission The Boiler; Procedure for Cleaning the Air Inlet Filter (Low Emissions Burners)

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VTG-IOM-2016-1214 TABLE OF CONTENTS
0-1
Introduction 1-1
Overview .............................................................................................................. 1-2
Warnings & Cautions ............................................................................................ 1-2
Disclaimers and Local Codes ................................................................................ 1-2
Installation 2-1
Product Overview ................................................................................................. 2-2
Placement & Rigging ........................................................................................... 2-3
Clearances and Serviceability .............................................................................. 2-4
Install Boiler Trim ................................................................................................. 2-6
Install Water Piping ..............................................................................................2-6
VARIABLE PRIMARY PIPING ARRANGEMENT ............................................................................28
PRIMARYSECONDARY PIPING ARRANGEMENT ........................................................................28
Meet Water Chemistry Requirements ................................................................2-11
PREVENT OXYGEN CONTAMINATION ........................................................................................212
ELIMINATE SYSTEM AIR ............................................................................................................212
Fill the Boiler With Water ................................................................................... 2-12
Install Gas Piping ................................................................................................2-12
COMPONENTS REQUIRING VENTILATION TO THE OUTDOORS .................................................214
Install Condensate Drain .................................................................................... 2-15
SINGLE BOILER DRAIN TRAP .....................................................................................................215
MULTIPLE BOILERS SHARING A COMMON DRAIN TRAP .........................................................216
Install pH Neutralization Kit ...............................................................................2-21
Install #2 Fuel Oil Piping .....................................................................................2-21
#2 FUEL OIL PIPING FOR DUAL FUEL GAS/OIL BURNER .......................................................221
Multiple Burner Installations .............................................................................2-23
Hydraulic Connections .......................................................................................2-23
Burner Fuel Oil Train Piping Detail ..................................................................... 2-25
Oil Pump Priming ..............................................................................................2-28
Oil Filtration ........................................................................................................2-28
Venting ...............................................................................................................2-28
COMBUSTION AIR SUPPLY FROM THE BOILER ROOM ..............................................................231
AIR PIPED FROM OUTSIDE BOILER ROOM ................................................................................232
Exhaust Venting ................................................................................................. 2-33
COMMON VENTING LAYOUTS FOR VANTAGE ............................................................................ 233
VENTING TERMINATIONS ..........................................................................................................235
WALL THIMBLE INSTALLATION .................................................................................................235
ROOF VENT TERMINATION ........................................................................................................ 239
SIDE WALL VENT TERMINATION ...............................................................................................239
Removing an Existing Boiler ............................................................................. 2-39
Electrical Connections ....................................................................................... 2-40
Assembly of Fulton Multi-Skid Systems.............................................................2-41
Operation 3-1
Perform Pre-Start-Up Inspection ......................................................................... 3-2
Fill and Purge the System..................................................................................... 3-2
Commission The Boiler .........................................................................................3-3
SYSTEM DESIGN AND BOILER OPERATION .................................................................................34
Siemens LMV36 and LMV37 Control .................................................................... 3-4
OPERATING POINTS ON THE SIEMENS LMV CONTROL ...............................................................34
NORMAL OPERATION .................................................................................................................. 34
STEPS TO ENTER PARAMETERS ...................................................................................................36
ADJUSTING FUEL/AIR CURVE NATURAL GAS OR PROPANE OR MODULATING #2 FUEL OIL .36
ADJUSTING FUEL/AIR CURVE MULTISTAGE #2 FUEL OIL  VTG2000DF TO VTG4000DF .... 38
VIEWING FLAME SIGNAL INTENSITY ..........................................................................................39
MANUAL CONTROL MANUAL REQUEST FOR OUTPUT ..........................................................310
VIEWING TOTAL BURNER STARTUPS .......................................................................................311
VIEWING TOTAL BURNER HOURS .............................................................................................. 311
CHANGING MODBUS ADDRESS .................................................................................................312
VIEWING LOCKOUT HISTORY .....................................................................................................312
PARAMETER BACKUP ................................................................................................................314
PARAMETER RESTORE ...............................................................................................................315
Operating Temperatures and Fuel Selection ................................................. 3-16
Temperature Controller Instructions ..................................................................3-17
SC500 TEMPERATURE CONTROLLER BASIC PROGRAMMING ................................................317
YOKOGAWA UT 32A BASIC PROGRAMMING: ...........................................................................318
Access to Variable Speed Drive Blower Motor .................................................. 3-19
Perform Test of Ignition Safety System ..............................................................3-19
Perform Test of Low Water Cut O ..................................................................... 3-19
Perform Test of Limit Controls ...........................................................................3-20
Perform Test of Low Gas Pressure Switch ..........................................................3-20
Perform Test of High Gas Pressure Switch ..........................................................3-20
General Operation of the Boiler ......................................................................... 3-20
Maintenance 4-1
General ................................................................................................................. 4-2
Daily Maintenance and Inspection Schedule ...................................................... 4-2
Weekly Maintenance and Inspection Schedule .................................................. 4-2
Monthly Maintenance and Inspection Schedule ................................................. 4-2
PROCEDURE FOR CLEANING THE AIR INLET FILTER LOW EMISSIONS BURNERS ..................43
Annual Maintenance and Inspection Schedule ................................................... 4-3
ANNUAL REMOVAL AND INSPECTION OF LE BEKAERT BURNER ...............................................44
Verication of Torque Settings on Fireside Access Doors ..................................... 4-4
Inspecting/Cleaning the Flue Passages ............................................................... 4-7
BOILERS FIRING ON #2 OIL, B100 BIODIESEL, DIGESTER GASES OR ANY OTHER SUBSTANCE
BESIDES NATURAL GAS OR PROPANE .........................................................................................47
PROCEDURE FOR ACCESSING THE DUPLEX STAINLESS STEEL FLUE PASSAGES ........................47
Ignition Pilot Adjustment - Dual Fuel Burners ..................................................... 4-7
FOR UNITS WITH RIELLO RLS100130E BURNER ...................................................................... 47
FOR UNITS WITH RIELLO RLS160E BURNER ............................................................................47
After All Repairs and Maintenance ...................................................................... 4-7
Troubleshooting ...................................................................................................4-7