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Hyd-Mech DM8 - General Maintenance

Hyd-Mech DM8
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MEP S.p.A.
8--2 Use and maintenance manual DM 8
General maintenance
Daily
All daily maintenance operations are described below:
" Remove all swarf from the machine (preferably with a non---fibrous cloth);
" Empty the swarf drawer (this is located on the right side of the base);
" topupthelubricant/coolantlevel;
" check state of blade wear and replace if necessary;
" check the blade cleaning brush, clean and relocate; if worn, replace;
" at the end of the working day, slacken the blade to 5 Bar = 72.5 psi (70 Kg)
tension to prevent unnecessary and damaging stress on the machine.
Weekly
This section lists all recommendations for weekly machine maintenance:
" remove all swarf;
" clean the vice and lubricate all joints and sliding surfaces with a good quality
oil;
" check the position of the blade---tensioning rod, which should project by 44
mm. from the blade tensioning cylinder; if this is not so, proceed to top up the
cylinder as described in Chapter 7;
" check vice sliding; if it is not precise and has transversal play, adjust as
instructed in Chapter 7.
Monthly
This section sets out the machine maintenance operations to be carried out every
month:
" check the perpendicularity of the blade to the work surface; if it is necessary
to adjust the blade setting, follow the instructions set out in Chapter 7;
" check on blade orthogonality with respect to the workpiece rest shoulder; if
adjustment is necessary, proceed as instructed in Chapter 7;
" check that the 0˚ notchontheworktableisinlinewiththegraduationonthe
turntable; if not, readjust by regulating the 0˚ stop; then re---check that the
blade is perpendicular and orthogonal;
" check the precision of the 45˚ and 60˚ left stops and the 45˚ right stop; if
out---of---set, adjust following the steps indicated in Chapter 7;
" check the state of the widia inserts and the blade steady button; replace if
worn or chipped; check their positions and adjust if necessary (see Chapter
7);
" thoroughly clean the bottom of the water tank and the electropump filter;
" check oil level in the CCS hydraulic cylinder (Chapter 7).

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