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DM8
Hyd-Mech DM8 User Manual
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CA
YEAR
OF
MANUF
ACTURE:
______________
USE
AND
MAINTENANCE
MANUAL
DM
8
2
Table of Contents
Default Chapter
3
Table of Contents
3
Introduction and Technical Specifications
7
Foreword
7
Presentation of the Machine
8
Machine Specifications
8
Name Plate
8
General Technical Data Table
8
Dimensions 1
10
Dimensions
13
Functional Parts
14
DM 8 Model
14
Cutting Head
15
Vice
15
Control Panel
16
Turntable
16
Base
17
Safety and Accident Prevention
18
Use of the Machine
18
General Recommendations
19
Recommendations to the Operator
20
Machine Safety Devices
22
Reference Standards
22
Safety Protection against Accidental Contact with the Blade
23
Electrical Equipment
23
Emergency Devices
24
Machine Noise Level
25
Noise Level Measurement
25
Machine Noise Levels
25
Electromagnetic Compatibility
26
Emissions
26
Immunity
27
Machine Installation
28
Packaging and Storage
28
Anchoring the Machine
31
Minimum Requirements
31
Check List
32
Optionals to be Requested with Original Order
32
Optionals
32
Balancing the Cutting Head
33
Connection to the Compressed
33
Connection to the Power Supply
34
Description of Machine Operation
36
Description of the Control Panel
36
Basic Instructions for Carrying out a Cutting Operation Cycle
38
Manoeuvring the Cutting Head
38
Clamping the Work Piece in the Vice
39
Clamping the Work Piece in the Automatic Vice (MA Version)
39
Rapid Opening/Closing of the Vice
40
Rapid Translation of the Vice
40
Width of Cut
41
Preliminary Check List for Cutting Operation
42
Manual Operating Cycle
42
CCS (Cut Control System) Functioning Cycle
45
Angled Cuts
46
Angled Cuts 45˚ to the Left
46
Angled Cuts 60˚ to the Left
48
Angled Cuts 45˚To the Right
49
Diagrams, Exploded Views and Replace
50
Diagrams
50
Pneumatic Diagram (MA Version)
50
How to Read the Wiring Diagrams
51
Standard Version Electrical Diagram 208V (CSA Standard)
56
Standard Version Electrical Diagram 240V (CSA Standard)
64
Standard Version Electrical Diagram 575V (CSA Standard)
72
Exploded Views 6
74
Standard Version Electrical Diagram 220V Single
80
Exploded Views
89
Motor Assembly
89
Front Flywheel Assembly
91
Motor Flywheel Assembly
93
Cutting Head Cover
95
Vice Assembly
97
Base Assembly
99
Control Panel
101
Handgrip
103
Reduction Gear
105
Fixed Work Table and Turntable
107
Optional Cut Control System
109
Supplementary Pneumatic Vice
111
Adjustments
114
Air Treatment Unit (MA Version)
114
Topping up and Bleeding the Cylinder (Cut Control System)
115
Topping up the Head Cylinder
115
Bleeding the Head Cylinder
116
Vice
117
Vice Play Adjustment
117
Cutting Head
118
Blade Tensioner Slide Play Adjustment
118
Blade Tensioning Unit
119
Cutting Head Stroke
121
Blade Guide Parts
122
Blade Guide Heads
122
Blade Steady Buttons
122
Blade Guide Plates
122
Blade
124
Tool Change
124
Blade Perpendicularity
126
Orthogonality of the Blade
127
Front Flywheel
130
Motor Flywheel
131
Maintenance and Choice of Consumables
132
The Role of the Operator
132
Maintenance Requirements
132
General Maintenance
133
Daily
133
Weekly
133
Monthly
133
Maintenance of Operating Parts
134
Consumables
134
Oil for Blade Tensioner Cylinder
134
Oils for Cut Control System Hydraulic Circuit
134
Oil for Transmission Box
134
Oil for Lubricant/Coolant Fluid
135
Cutting Speed and Choice of Tools
136
Cutting Speed
136
Standard Machine
136
Machine with 4/8 Pole Motor (Optional)
136
Machine with Inverter (Optional)
136
Choice of Blade
137
Saw Tooth Pitch
138
Cutting Speed and Downstroke Speed
138
Lubricant/Coolant Fluid
139
Blade Structure
140
Blade Selection Table Relating to Cutting Speed and Downstroke Speed
143
Classification of Steels
144
Steel Nomenclature Table
145
Troubleshooting
146
Blade and Cutting Problems
146
Troubleshooting
152
Warranty
154
4
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Hyd-Mech DM8 Specifications
General
Model
DM8
Category
Sander
Type
Disc Sander
Disc Diameter
8 inches
Table Tilt
0-45 degrees
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