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Hyd-Mech DM8 User Manual

Hyd-Mech DM8
156 pages
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CA
YEAR OF MANUFACTURE: ______________
USE AND MAINTENANCE MANUAL
DM 8

Table of Contents

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Hyd-Mech DM8 Specifications

General IconGeneral
ModelDM8
CategorySander
TypeDisc Sander
Disc Diameter8 inches
Table Tilt0-45 degrees

Summary

Introduction and Technical Specifications

Foreword

Introduction to the work tool's design and purpose.

Presentation of the Machine

Describes the machine's manual and semi-automatic operation modes.

Machine Specifications

Details on the machine's nameplate and general technical data.

Technical Characteristics of the Inverter

Specifications for the optional inverter device.

Rated Electrical Power

Details on the spindle motor and electopump motor power ratings.

Spindle Motor

Technical data on the three-phase spindle motor.

Cutting Capacity

Table detailing the machine's cutting capacity for various angles.

Dimensions

Diagrams and specifications for the installed machine's dimensions.

Functional Parts

DM 8 Model

Overview of the main units and their locations on the DM 8 model.

Cutting Head

Description of the cutting head and its components.

Vice

Description of the vice, its function and operation.

Control Panel

Details of the control panel, its protection rating and safety features.

Safety and Accident Prevention

Use of the Machine

Guidelines for the correct and safe use of the DM 8 band saw.

Recommendations to the Operator

Essential safety rules and practices for machine operators.

Machine Safety Devices

Information on the safety devices integrated into the machine.

Safety Protection against Accidental Contact with the Blade

Details on physical guards and safety measures for blade protection.

Emergency Devices

Description of emergency stop and other safety control mechanisms.

Machine Noise Level

Information on noise levels produced by the DM 8 during operation.

Machine Installation

Packaging and Storage

Instructions for handling, packing, and storing the machine.

Anchoring the Machine

Instructions and schematics for securely anchoring the machine to the floor.

Check List

List of standard and optional accessories to check before installation.

Connection to the Compressed-Air Supply (MA Version)

Guidance for connecting the MA version to a compressed air system.

Connection to the Power Supply

Instructions for safely connecting the machine to the electrical power supply.

Description of Machine Operation

Description of the Control Panel

Explanation of the DM 8 control panel components and their functions.

Basic Instructions for Carrying out a Cutting Operation Cycle

Step-by-step guide for performing a standard cutting operation cycle.

Clamping the Work Piece in the Vice

Procedure for securely clamping workpieces in the machine's vice.

Manual Operating Cycle

Sequence of operations for performing a manual cutting cycle.

CCS (Cut Control System) Functioning Cycle

Steps for carrying out a cut using the Semi-automatic/Dynamic mode.

Angled Cuts

Overview of how to perform angled cuts on the machine.

Angled Cuts 45˚ to the Left

Procedure for setting up and performing 45-degree cuts to the left.

Diagrams, Exploded Views and Replacement Parts

Diagrams

Functional diagrams of the DM 8, including pneumatic diagrams.

Pneumatic Diagram (MA Version)

Pneumatic diagrams for the MA version with optional footpedal and manual valve.

How to Read the Wiring Diagrams

Guide to understanding the layout and information in the wiring diagrams.

List of Components

Information on components, including article code, description, and manufacturer.

Standard Version Electrical Diagram 208V (CSA Standard)

Electrical diagram for the 208V standard version of the DM 8.

List of Cables

Detailed list of cables, including code, type, description, and connections.

Exploded Views

Detailed views of machine components to understand construction.

Motor Assembly

Exploded view of the machine's motor assembly.

Spare Parts

List of replacement parts for the motor assembly.

Adjustments

Air Treatment Unit (MA Version)

Description and adjustment of the air treatment unit for the MA version.

Topping up the Head Cylinder

Procedure for topping up oil in the hydraulic cylinder compensator tank.

Vice Play Adjustment

Procedure for adjusting play between the slideway and slide gib on the vice.

Blade Tensioner Slide Play Adjustment

Procedure for adjusting play in the blade tensioner slide and its gibs.

Blade Tensioning Unit

Instructions for replenishing oil in the hydraulic blade tensioning cylinder.

Cutting Head Stroke

Procedure for adjusting the cutting head's mechanical limiting switch for downstroke.

Blade Guide Plates

Procedure for adjusting blade guide plates to ensure proper blade guidance.

Tool Change

Procedure for changing the cutting tool (blade) safely and efficiently.

Blade Perpendicularity

Procedure for adjusting blade perpendicularity to the work surface for straight cuts.

Orthogonality of the Blade

Procedure for correcting blade orthogonality to the fixed vice jaw for right-angle cuts.

Maintenance and Choice of Consumables

Maintenance Requirements

General requirements and precautions for performing maintenance operations.

General Maintenance

Daily, weekly, and monthly maintenance tasks for the machine.

Consumables

List of specified oils for hydraulic, pneumatic, and coolant systems.

Oil for Lubricant/Coolant Fluid

Recommended oil for the lubricant/coolant system and compatible alternatives.

Cutting Speed and Choice of Tools

Cutting Speed

Description of cutting speeds for standard and optional machine configurations.

Choice of Blade

Guidelines for selecting the correct blade pitch based on material and section.

Saw Tooth Pitch

Factors influencing the choice of saw tooth pitch and recommendations.

Blade Structure

Description of bimetal and HSS blade construction types.

Blade Types

Classification of blades based on rake, pitch, and set for specialized uses.

Blade Selection Table Relating to Cutting Speed and Downstroke Speed

Table correlating material, speed, pitch, and lubrication for blade selection.

Classification of Steels

Table providing user-specific information on cutting materials and hardness.

Troubleshooting

Blade and Cutting Problems

Identifies common problems with blades and cutting surfaces, and their solutions.

General Machine Functioning Problems

Troubleshooting guide for general machine functioning issues.

Spindle Motor Not Working

Troubleshooting steps for a non-working spindle motor.

Electropump is Not Working

Troubleshooting steps for a non-working electropump.

Vice Does Not Close or Does Not Open (MA Version)

Troubleshooting steps for vice operation issues on the MA version.

The CCS Optional is Not Working

Troubleshooting steps for when the optional CCS is not functioning.

Warranty