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Hypertherm Echion - Page 119

Hypertherm Echion
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Troubleshooting
5
Echion Operator Manual 810770 11 9
Troubleshooting
Symptom Cause Solution
1 The fitting or the output adapter
is hot
The high-pressure poppet is
leaking.
Disassemble the parts and
look for flaws, deterioration,
erosion marks, or cracks.
Make sure that the mating
surfaces are smooth and
clean.
If damage is found, replace
the component.
2 Water leaks from the weep hole A high-pressure tubing
connection is loose or damaged.
Examine the connection.
Make sure that the fitting is
tightened correctly and to the
correct torque value.
Refer to High-pressure water
fittings on page 144.
The output adapter has failed. Replace the component.
3 Hot water is leaking. The output adapter is loose. Make sure that the adapter is
tightened to the correct torque
value.
Refer to High-pressure water
fittings on page 144.
The high-pressure seat has failed. Disassemble the parts and
look for flaws, deterioration,
erosion marks, or cracks.
Make sure that the mating
surfaces are smooth and
clean.
If damage is found, replace
the component.
The face of the check valve is
cracked.
Replace the check valve.
Cold water is leaking. The O-ring on the check valve
body has failed.
Replace the O-ring.
4 Cold water leaks from the weep
hole.
A fitting connection is bad. Make sure that the fitting is
tightened to the correct torque
value.
Refer to High-pressure water
fittings on page 144.
The fitting is warm or the
low-pressure water line is
pulsing.
The low-pressure poppet is
leaking.
Repair or replace the poppet.
The check valve is cracked.
Replace the check valve.

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