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Hypertherm
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Echion
Hypertherm Echion User Manual
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T
roubleshooting
5
11
8
8
1
0770
O
p
e
r
a
t
o
r
M
a
n
u
a
l
Echion
T
roubleshooting
Intensifier
Leaks
Numbers pointing to items in the illu
strati
on correspond wi
th numbers in the t
able.
CAU
T
I
O
N
If a high-pressure poppet part is d
amaged,
replace the assembly (high-pressu
re poppet,
spring, and seat).
Fluid leaking from a weep hole is a sign
of a defective part or
a loose connection.
7
2
6
1
4
3
5
8
117
119
Table of Contents
Default Chapter
5
Table of Contents
5
Warranty
11
Waterjet Product Warranty
12
Disclaimer
12
Product Stewardship
13
National and Local Safety Regulations
14
Certification Test Marks
14
Differences in National Standards
15
Higher-Level Systems
16
Environmental Stewardship
17
Hypertherm Products: Waste and Recycling
18
Chemical Handling and Usage
19
Particle Emission and Waste Water Quality
20
Safety
21
Manuals
22
User Qualification and Training
23
Emergency Medical Information and Treatment
24
Safety Information for Operation, Maintenance, Repair, and Installation
25
Symbols and Marks
29
Information and Symbols
30
Symbols and Marks Found on the Equipment
31
1 Optional Equipment
35
2 Operation
37
Safety
38
About the Controls
38
Operation Panel
38
Operator Interface
39
Turn on the Pump: Beginning of Day
41
Inspect the Pump
41
Check the Hydraulic Fluid
43
Turn on the Utilities
44
Turn on the Controls
44
Start the Pump
45
Do the Preoperation Maintenance Checks
46
Examine the Pump for Leaks or Damage
46
Check the Hydraulic Fluid Level
47
Check the Low-Pressure Water Pressure Gauges
48
Make Sure that the Emergency Stop Operates Correctly
48
Operate the Pump
49
Select the Pressure Mode
49
Set the Target Water Pressure
49
Stop the Pump
50
Stop the Pump Remotely
50
Stop the Pump Locally
50
Emergency Stop
51
Turn off the Pump: End of Day
52
3 Preventive Maintenance
53
Safety
54
Benefits of Preventive Maintenance
55
Training
55
Operator Interface: Maintenance Screens
56
Move the Plunger
56
Start the Pump after Maintenance
57
Prepare for Storage
57
Inputs and Outputs
58
Alarm Log
58
Tools
59
Preventive Maintenance Schedule
60
Intensifier
62
Replace the High-Pressure Poppet Assemblies
62
Replace the High-Pressure Seal Cartridges
62
Replace the Low-Pressure Poppets and Seats
62
Repair the Hydraulic Center Section
65
Repair the High-Pressure Cylinder, the Check Valve, and the Low-Pressure Poppet
66
Install the High-Pressure Components
69
Examine the Output Adapter and the High-Pressure Poppet Assembly
73
Assemble the Check Valve and the Low-Pressure Poppet
74
Repair the Bleed-Down Valve
75
Clean the Air Cooler
78
Clean the Air Side of the Cooler
78
Clean the Hydraulic Fluid Side of the Cooler
79
Replace the Water Filter
80
Test the Total Dissolved Solids (TDS) Level
81
Test the Water Quality
83
Replace the Hydraulic Filter Element
84
Add Hydraulic Fluid
85
Replace the Hydraulic Fluid
86
Lubricate the Primary Motor Bearings
88
Start the Pump after Maintenance
90
Postmaintenance Start Procedure
91
Prepare for Storage
93
Recycling and End of Product Life
96
4 Parts Lists
97
Tools
98
Intensifier Repair Tools
99
Maintenance and Repair Kits
100
Optional Equipment Kits
103
Replacement Parts
104
Lubricants
104
Electrical System
105
High-Pressure Water System
106
Low-Pressure Water System
108
Hydraulic System
109
5 Troubleshooting
111
Safety
112
General
112
Primary Operation Screen
113
Alarms
114
Types of Alarms
114
Primary Motor
117
Intensifier
118
Leaks
118
Overstroke
121
Hydraulic Fluid
123
Temperature
124
Pressure
125
Level
126
Appearance
127
Water
128
Low-Pressure Water
128
High-Pressure Water
129
Leaks
131
The Pump Makes Noise During Operation
133
Controller Errors
134
Input/Output Status
134
6 Specifications
135
All Echion-Model Pumps
136
Environmental Conditions
136
Hydraulic Fluid
136
Utilities
137
Echion 15
138
Dimensions and Weights
138
Electrical
138
Water
138
Echion 30
139
Dimensions and Weights
139
Electrical
139
Water
139
Echion 50
140
Dimensions and Weights
140
Electrical
140
Water
140
Orifices
141
Stroke Rate
141
Torque Values
142
Fasteners
142
Fittings
144
7 Installation
147
Safety
148
Buyer Responsibilities
148
Requirements
149
Location
149
Cooling
149
Hydraulic Fluid
149
Utilities
150
Receive and Unpack the Equipment
151
Install the Pump
152
Install the Pump-Mounted Plumbing Kit (Optional)
153
Connect the Utilities to the Pump
156
Connect the Water and the Air
157
Connect the Electrical Power
158
Check the Hydraulic Fluid
159
Do the First Start
159
Do a Preoperation Inspection
160
Turn on the Utilities
160
Make Sure that the Primary Motor Turns in the Correct Direction
161
Turn on the Pump
162
Adjust the Boost Pump Pressure
162
Flush the Pump and the High-Pressure Tubing
163
Operator Interface: Adjustment Screens
164
Pump Adjustments
164
Pressure
169
Date / Time / Language
169
Intensifier Control
170
SD Card
171
Declaration of Conformity
173
9 Touchscreen Maps
175
Primary Operation Screen
177
Adjustment Screens
181
Maintenance Screens
185
10 Technical Drawings
189
4
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Hypertherm Echion Specifications
General
Brand
Hypertherm
Model
Echion
Category
Water Pump
Language
English
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