Hypertherm Echion - Page 7

Contents
Tools....................................................................................................................................................................... 59
Preventive maintenance schedule................................................................................................................... 60
Intensifier............................................................................................................................................................... 62
Repair the hydraulic center section .................................................................................................... 65
Repair the high-pressure cylinder, the check valve, and the low-pressure poppet ................ 66
Install the high-pressure components................................................................................................ 69
Examine the output adapter and the high-pressure poppet assembly....................................... 73
Assemble the check valve and the low-pressure poppet.............................................................. 74
Repair the bleed-down valve............................................................................................................................ 75
Clean the air cooler ............................................................................................................................................ 78
Clean the air side of the cooler............................................................................................................ 78
Clean the hydraulic fluid side of the cooler....................................................................................... 79
Replace the water filter...................................................................................................................................... 80
Test the total dissolved solids (TDS) level .................................................................................................... 81
Test the water quality.............................................................................................................................. 83
Replace the hydraulic filter element................................................................................................................ 84
Add hydraulic fluid .................................................................................................................................. 85
Replace the hydraulic fluid................................................................................................................................ 86
Lubricate the primary motor bearings............................................................................................................. 88
Start the pump after maintenance................................................................................................................... 90
Postmaintenance start procedure ....................................................................................................... 91
Prepare for storage............................................................................................................................................. 93
Recycling and end of product life ................................................................................................................... 96
4 Parts lists................................................................................................................................... 97
Tools....................................................................................................................................................................... 98
Intensifier repair tools............................................................................................................................. 99
Maintenance and repair kits............................................................................................................................ 100
Optional equipment kits................................................................................................................................... 103
Replacement parts........................................................................................................................................... 104
Lubricants .............................................................................................................................................. 104
Electrical system.................................................................................................................................... 105
High-pressure water system.............................................................................................................. 106
Low-pressure water system............................................................................................................... 108
Hydraulic system .................................................................................................................................. 109