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Iveco DAILY 4x4 Body Builder Instructions
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DAILY
MCA2014
4x4
‒
BODYBUIL
DER
INSTRUCTIONS
CHASSIS
INTERVENTIONS
2.13
BODYWOR
K
INTERVENTIONS
25
–
Printed
603.95.994
–
1
Ed.
-
Base
05/2
015
228310
Figure
8
1.
Roof
panel
2.
Cutting
limit
a
rea
3.
Side
finishing
of
roof
4.
Door
support
ring
5.
Internal
rear
cross
memb
er
6.
Rear
wall
7.
Door
area
rear
finishing
8.
Side
finishing
46
48
Table of Contents
Section 1
9
Table of Contents
9
Scope of the Guidelines
11
Technical Documentation Available Electronically
11
Iveco Authorisation
11
Authorisation Request
12
Responsibilities
12
Legislative Requirements
12
MULTI-STAGE APPROVAL - COLLABORATION (Only for EU Countries, Switzerland and Turkey)
12
Guarantees
13
Quality System Management
14
Accident Prevention
14
Choice of Materials to Use: Ecology - Recycling
14
Vehicle Management on the Part of Bodybuilder
15
Acceptance of Chassis
15
Maintenance
15
Delivery of the Vehicle to the Final Customer
15
Vehicle Names
16
Type Approval Name
16
Identifications
16
Dimensions and Ground
17
General Information
17
Determination of the Centre of Gravity of the Superstructure and the Payload
18
Respect of the Permitted Masses
21
Instructions for Proper Functioning of the Vehicle Parts and Accessibility
21
General Regulation for the Prevention of Fire Risk
22
Conventions
22
Section 2
25
General Chassis Modification Standards
27
Preventive Measures
27
Characteristics of the Material Used in Chassis Modifications
28
Stresses on the Chassis
29
Drills on the Chassis
29
Hole Position and Size
29
Screws and Nuts
30
Sealing Holes by Welding
30
Rust and Paint Protection
31
Original Vehicle Parts
31
Added or Modified Parts
33
Precautions
33
Rear Overhang Modification
34
Wheelbase Modification
34
Installing the Tow Hook
35
General Information
35
Precautions for Installation
35
Drawbar Couplings for Centre Axle Trailers
37
Assembling an Additional Axle
39
Gearbox Modification
39
Work on Suspensions
40
Modifying the Engine Air Intake and Exhaust Systems
41
Intake
41
Engine Exhaust
41
Modifications to the Heating/Conditioning Plant
42
Installing an Additional Heating System
42
Installing an Air Conditioning System
45
Modifying the Engine Cooling System
42
Bodywork Interventions
45
General Information
45
Operations
46
Protection of Occupants
48
Changing Tyre Size
49
Prescriptions
49
Work on the Braking System
50
General Information
50
Brake Pipes
50
ESP (Electronic Stability Program)
52
ESP SYSTEM Derating
54
Electrical System: Current Interventions and Draws
55
Part Relocation and Anchorage of Additional Units and Equipment
55
Installing a Retarder
56
Rear Mud Guards and Wheel Arches
56
Rear Under-Run Protection (Rup)
56
Transport of Hazardous Materials (Adr)
56
Rain Flap
57
Side Protections
57
Section 3
61
Construction of the Counter
63
Material
63
Sizing of Profiles
63
Aluminium Counter Chassis
65
Elements Making up the Counter Chassis
66
Cross Members
68
Connection between Chassis and Counter Chassis
69
Choosing the Type of Connection
69
Connection Characteristics
70
Connection with Brackets
70
Connections with Greater Elasticity
71
Connections with Clevis Fasteners or Clamps
72
Connection with Longitudinal and Transverse Sealing Plates (Rigid Junction)
73
Container Application
74
Fixed Bodies
74
Tipper Bodies
76
Installation of Tanks and Loose Material Containers
77
Tractor for Semi-Trailer
77
Transport of Inseparable Materials
77
Installing a Crane
79
Crane Behind Cab
80
Installation of Tail Lifts
82
Front Installation of Snow Plough Attachments
84
Tilt Beds (Breakdown Recovery)
84
Vehicles for Council, Fire Service and Special Uses
84
Section 4
89
General Specifications
91
Type of Use
91
PTO Transmission
92
Power Take-Off on the Gearbox
93
Data of Power Take-Off on the Gearbox
93
Direct Application of Pumps on the Gearbox PTO
94
Power Take-Off from Transfer Box
94
Direct Application of Pumps on the Transfer Box PTO
95
Power Take-Off from Drive Line
97
Power Take-Off from Engine
97
Pto Management
98
After-Sales PTO Installation
99
PTO Management on Gearbox
99
Section 5
105
Electronic System
107
Bodybuilder Connectors
108
Connector 61071A, Blue, 20-Pin
109
Connector 72075A, Black, 12-Pin
114
Electronic Control Units
120
Precautions to be Used with Electronic Control Units Installed
120
Disconnecting Electronic Control Units
121
Repositioning Electronic Control Units
122
Electrical System: Current Interventions and Draws
122
Ground Points
124
Electromagnetic Comparability
129
Reception/Transmission Systems
131
Additional Equipment
136
Drawing Current
140
Additional Circuits
143
Modifying Wheelbase and Overhang
145
Trailer Setup
145
Side Marker Lamp Installation
147
Reverse Gear Signal
148
Antitheft System
149
General Information
155
The Nitrogen Oxide Catalytic Reduction Principle
155
Instructions
155
Materials
156
Adblue Tank
156
Moving Adblue System Components
157
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Iveco DAILY 4x4 Specifications
General
Brand
Iveco
Model
DAILY 4x4
Category
Scooter
Language
English
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