JR Vigor CS - Swashplate;Washout Assembly Installation

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4-2

SWASHPLATE/WASHOUT INSTALLATION

Washout Assembly

(preassembled)

Swashplate

Long Flange

Install onto the main rotor shaft

so the longer portion of the

washout base faces downward

toward the swashplate.

WASHOUT ASSEMBLY

Main Page

Assembly Instructions1
Introduction2
Table of Contents3
Vigor CS Features4
Radio System Requirements (Not Included)4
Engine Requirements (Not Included)5
Building Supplies (Not Included)5
Tools Needed to Assemble the JR Vigor CS (Not Included)6
Field Equipment Required (Not Included)6
Hardware Identification7
Clutch Bell/Start Shaft Assembly8
Elevator Arm Assembly9
T-Arm Lever Assembly10
Fuel Tank Assembly10
2-1A Main Frame Assembly: Bearing Block/Clutch Installation11
2-1B Elevator Arm Installation12
Main Frame Assembly: Crossmember Installation13
T-Lever Installation14
Elevator Control Arm Installation15
Main Frame Assembly: Engine Mount/Cross Member Installation16
Main Frame Assembly: Bottom Plate Installation17
Fuel Tank Installation18
Front Radio Bed Installation19
Main Drive Gear/Autorotation Assembly19
Bevel Gear Assembly20
Main Shaft/Main Drive Gear Installation20
Landing Gear Assembly Installation21
Cooling Fan/Hub Installation21
Clutch Assembly Attachment22
Engine Installation22
Cooling Fan Shroud Bracket Attachment23
Bolt Tightening Order/Gear Mesh Adjustment23
Cooling Fan Shroud Installation24
Installation of the Muffler/Fuel Line Connections24
Swashplate Assembly25
Swashplate/Washout Assembly Installation26
Rotor Head Installation27
Flybar Installation28
Flybar Paddle Attachment28
Swashplate/T-Arm Control Rod Installation29
Tail Drive Shaft Preparation30
Tail Drive Shaft Assembly31
Bevel Pinion Gear Assembly31
Boom/Bevel Pinion Gear Installation/Adjustment32
Tail Support Clamp Installation33
Tail Boom Brace Assembly33
Tail Brace Installation34
Horizontal/Vertical Fin Installation34
Tail Center Hub Assembly35
Tail Blade Holder Assembly35
Steel Joint Ball Installation36
Tail Drive Shaft/Tail Gear Box Installation36
Upper Servo Tray/Body Mount Attachment37
Servo/Switch Harness Installation38
Tail Control Rod Assembly39
Tail Control Rod/Tail Guide Attachment39
Gyro/Receiver/Battery Installation40
Radio System Preparation41
Understanding CCPM Control Systems42
Important CCPM Programming Do's & Dont's44
CCPM Software Activation46
Preparation and Installation of Servo Horns50
CCPM Servo Centering with the Sub-Trim Function51
Control Rod Assembly52
CCPM Control Rod Attachment53
Tail Control Rod Connection54
Throttle Linkage Connection55
Throttle Arm/Servo Horn Positions56
Checking the Swashplate for Level57
Pitch-To-Aileron Mixing Adjustment with Travel Adjust58
Pitch-To-Elevator Mixing Adjustment with Travel Adjust59
Final Servo Adjustment and Radio Setup60
Trimming of Body Assembly62
Grommet Attachment62
Body Attachment & Final Fitting63
Decal Placement64
Decal Placement65
Main Rotor Blade Attachment (Blades Not Included)66
Preflight Check67
General Maintenance68
Assembly Process - Main Rotor Head 169
Assembly Process - Main Rotor Head 269
Assembly Process - Main Rotor Head 370
Assembly Process - Main Rotor Head 470
Assembly Process - Main Rotor Head 571
Assembly Process - Washout Unit71
Assembly Process - Tail Slide Ring72
Assembly Process - Flybar Control Arm72
Data Sheets73
Start Shaft/Clutch/Engine Assembly Parts List78
Main Frame/Landing Gear/Autorotation Assembly Parts List80
Swashplate/Ccpm Control System Parts List82
Main Rotor Head/Washout Assembly Parts List83
Tail Drive System/Shaft Drive Parts List86
Tail Rotor Blade Holder/Tail Brace88
Body Set/Fuel Tank Assembly Parts List90

JR Vigor CS - Swashplate;Washout Assembly Installation

Table of Contents

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