JR Vigor CS User Manual

3
INDEX
Section Description Page
Section Description Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Vigor CS Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Radio System Requirements (not Included) . . . . . . . . . . . . . . . . . . . . 4
Engine Requirements (not Included) . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Building Supplies (not Included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tools Needed to Assemble the JR Vigor CS (not Included) . . . . . . . . .6
Field Equipment Required (not Included) . . . . . . . . . . . . . . . . . . . . . . 6
Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-1 Clutch Bell/Start Shaft Assembly . . . . . . . . . . . . . . . . . . . 8
1-2 Elevator Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1-3 T-Arm Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .10
1-4 Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-1A Main Frame Assembly: Bearing Block/Clutch Installation .11
2-1B Elevator Arm Installation . . . . . . . . . . . . . . . . . . . . . . . . .12
2-2 Main Frame Assembly: Crossmember Installation . . . . . 13
2-3A T-Lever Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2-3B Elevator Control Arm Installation . . . . . . . . . . . . . . . . . .15
2-4 Main Frame Assembly: Engine Mount/Cross Member
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-5 Main Frame Assembly: Bottom Plate Installation . . . . . . 17
2-6 Fuel Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2-7 Front Radio Bed Installation . . . . . . . . . . . . . . . . . . . . . . 19
3-1A Main Drive Gear/Autorotation Assembly . . . . . . . . . . . . 19
3-1B Bevel Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3-2 Main Shaft/Main Drive Gear Installation . . . . . . . . . . . . 20
3-3 Landing Gear Assembly Installation . . . . . . . . . . . . . . . . 21
3-4 Cooling Fan/Hub Installation . . . . . . . . . . . . . . . . . . . . . 21
3-5 Clutch Assembly Attachment . . . . . . . . . . . . . . . . . . . . . 22
3-6 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3-7 Cooling Fan Shroud Bracket Attachment . . . . . . . . . . . . 23
3-8 Bolt Tightening Order/Gear Mesh Adjustment . . . . . . . . 23
3-9 Cooling Fan Shroud Installation . . . . . . . . . . . . . . . . . . . 24
3-10 Installation of the Muffler/Fuel Line Connections . . . . . 24
4-1 Swashplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4-2 Swashplate/Washout Assembly Installation . . . . . . . . . . 26
4-3 Rotor Head Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4-4 Flybar Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4-5 Flybar Paddle Attachment . . . . . . . . . . . . . . . . . . . . . . . . 28
4-6 Swashplate/T-Arm Control Rod Installation . . . . . . . . . . 29
5-1 Tail Drive Shaft Preparation . . . . . . . . . . . . . . . . . . . . . . .30
5-2 Tail Drive Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . 31
5-3 Bevel Pinion Gear Assembly . . . . . . . . . . . . . . . . . . . . . . 31
5-4 Boom/Bevel Pinion Gear Installation/Adjustment . . . . . 32
5-5 Tail Support Clamp Installation . . . . . . . . . . . . . . . . . . . . 33
5-6 Tail Boom Brace Assembly . . . . . . . . . . . . . . . . . . . . . . . 33
5-7 Tail Brace Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5-8 Horizontal/Vertical Fin Installation . . . . . . . . . . . . . . . . . 34
5-9 Tail Center Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . 35
5-10 Tail Blade Holder Assembly . . . . . . . . . . . . . . . . . . . . . . .35
5-11 Steel Joint Ball Installation . . . . . . . . . . . . . . . . . . . . . . . .36
5-12 Tail Drive Shaft/Tail Gear Box Installation . . . . . . . . . . .36
6-1 Upper Servo Tray/Body Mount Attachment . . . . . . . . . . 37
6-2 Servo/Switch Harness Installation . . . . . . . . . . . . . . . . . . 38
6-3 Tail Control Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . 39
6-4 Tail Control Rod/Tail Guide Attachment . . . . . . . . . . . . . 39
6-5 Gyro/Receiver/Battery Installation . . . . . . . . . . . . . . . . . 40
Radio System Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Understanding CCPM Control Systems . . . . . . . . . . . . . . . . . . . .42-43
Important CCPM Programming Do’s & Dont’s . . . . . . . . . . . . . .44-45
CCPM Software Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46-49
7-1 Preparation and Installation of Servo Horns . . . . . . . . . . 50
7-2 CCPM Servo Centering with the Sub-Trim Function . . .51
7-3 Control Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7-4 CCPM Control Rod Attachment . . . . . . . . . . . . . . . . . . . 53
7-5 Tail Control Rod Connection . . . . . . . . . . . . . . . . . . . . . . 54
7-6 Throttle Linkage Connection . . . . . . . . . . . . . . . . . . . . . . 55
7-6.1 Throttle Arm/Servo Horn Positions . . . . . . . . . . . . . . . . .56
7-7 Checking the Swashplate for Level . . . . . . . . . . . . . . . . .57
7-8 Pitch-to-Aileron Mixing Adjustment with Travel Adjust .58
7-9 Pitch-to-Elevator Mixing Adjustment with Travel Adjust 59
Final Servo Adjustment and Radio Setup . . . . . . . . . . . . . . . . . . .60-61
8-1 Trimming of Body Assembly . . . . . . . . . . . . . . . . . . . . . 62
8-2 Grommet Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
8-3 Body Attachment & Final Fitting . . . . . . . . . . . . . . . . . . 63
Decal Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64-65
8-4 Main Rotor Blade Attachment (Blades not included) . . . 66
Preflight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
P-1 Assembly Process – Main Rotor Head 1 . . . . . . . . . . . . . 69
P-2 Assembly Process – Main Rotor Head 2 . . . . . . . . . . . . . 69
P-3 Assembly Process – Main Rotor Head 3 . . . . . . . . . . . . . 70
P-4 Assembly Process – Main Rotor Head 4 . . . . . . . . . . . . . 70
P-5 Assembly Process – Main Rotor Head 5 . . . . . . . . . . . . . 71
P-6 Assembly Process – Washout Unit . . . . . . . . . . . . . . . . . 71
P-7 Assembly Process – Tail Slide Ring . . . . . . . . . . . . . . . . .72
P-8 Assembly Process – Flybar Control Arm . . . . . . . . . . . . 72
Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73-77
Start Shaft/Clutch/Engine Assembly Parts List . . . . . . . . . . . . . . 78-79
Main Frame/Landing Gear/Autorotation Assembly Parts List . . . 80-81
Swashplate/CCPM Control System Parts List . . . . . . . . . . . . . . .82-83
Main Rotor Head/Washout Assembly Parts List . . . . . . . . . . . . . .83-84
Tail Drive System/Shaft Drive Parts List . . . . . . . . . . . . . . . . . . .86-87
Tail Rotor Blade Holder/Tail Brace . . . . . . . . . . . . . . . . . . . . . . . .88-89
Body Set/Fuel Tank Assembly Parts List . . . . . . . . . . . . . . . . . . .90-91

JR Vigor CS Specifications

General

Brand	JR
Model	Vigor CS
Category	Toy
Language	English