10.3 Maintaining the air cooler or fan guard ............................................................................. 48
10.3.1 Cleaning the air cooler or fan guard ................................................................... 49
10.4 Air filter maintenance ....................................................................................................... 49
10.5 Air filter (noise absorbing) maintenance ........................................................................... 50
10.6 Air filter (with plastic casing) ............................................................................................. 51
10.7 Drive Motor Maintenance ................................................................................................. 52
10.8 Checking the oil level ....................................................................................................... 52
10.9 Topping up the compressor oil ......................................................................................... 53
10.10 Changing the compressor oil ........................................................................................... 53
10.11 Testing the pressure relief valve ...................................................................................... 55
10.11.1 Pressure relief valves on the cylinder head, collecting pipe and air cooler ........ 55
10.11.2 Air receiver pressure relief valve ........................................................................ 55
10.12 Air receiver maintenance ................................................................................................. 56
10.13 Venting the machine (de-pressurising) ............................................................................ 57
10.14 Maintaining the check valve ............................................................................................. 58
10.15 Solenoid valve maintenance ............................................................................................ 59
10.15.1 Cleaning the solenoid valve ................................................................................ 60
10.15.2 Changing the solenoid valve ............................................................................... 61
10.16 ECO-Drain automatic condensate drain .......................................................................... 61
10.16.1 Checking condensate drainage .......................................................................... 61
10.16.2 Exchanging the service module .......................................................................... 62
10.17 Solenoid valve maintenance ............................................................................................ 63
10.17.1 Cleaning the solenoid valve ................................................................................ 64
10.17.2 Changing the solenoid valve ............................................................................... 64
10.17.3 Cleaning the dirt trap .......................................................................................... 65
10.18 Filter pressure reducer cleaning ....................................................................................... 66
10.19 Cylinder head and valves ................................................................................................. 66
10.19.1 Checking the cylinder head and valves .............................................................. 67
10.19.2 Cleaning the cylinder head and valves ............................................................... 67
10.19.3 Starting the machine and carrying out a trial run ................................................ 67
10.20 Document maintenance and service work. ...................................................................... 69
11 Spares, Operating Materials, Service
11.1 Note the Nameplate ......................................................................................................... 70
11.2 Ordering consumable parts and operating fluids/materials .............................................. 70
11.3 KAESER AIR SERVICE .................................................................................................. 71
11.4 Service Addresses ........................................................................................................... 71
11.5 Spare Parts for Service and Repair ................................................................................. 71
12 Decommissioning, Storage and Transport
12.1 De-commissioning ............................................................................................................ 72
12.2 Packing ............................................................................................................................ 72
12.3 Storage ............................................................................................................................. 73
12.4 Transporting ..................................................................................................................... 73
12.4.1 Safety .................................................................................................................. 73
12.4.2 Transporting with a forklift truck .......................................................................... 73
12.4.3 Transporting with a crane ................................................................................... 73
12.5 Disposal ........................................................................................................................... 74
13 Annex
13.1 Pipeline and instrument flow diagram (P+I diagram) ....................................................... 75
13.2 Dimensional Drawing ....................................................................................................... 78
13.3 Electrical Diagram ............................................................................................................ 84
Contents
No.: 9_9431_02 E
Service Manual 2-stage piston compressor
EPC
iii
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