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Keba D3-DA 3 Series User Manual

Keba D3-DA 3 Series
112 pages
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D3DA3xx/x
Axismodule
ProjectengineeringmanualV1.00
Translationoftheoriginalmanual

Table of Contents

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Keba D3-DA 3 Series Specifications

General IconGeneral
BrandKeba
ModelD3-DA 3 Series
CategoryControl Unit
LanguageEnglish

Summary

Introduction

1.1 Purpose of the document

Describes the structure of the D3-DA 3xx/x axis module.

1.2 Preconditions

Lists required skills and knowledge for users of this manual.

1.3 Intend use

Specifies the intended application of the D3-DA 3xx/x for controlling drives.

1.4 Notes on this document

Explains the manual's importance and retention requirements.

1.4.1 Content of this document

Outlines the topics covered within the manual.

1.4.2 Not contained in this document

Lists topics that are excluded from this manual.

1.5 Documentation for further reading

Refers to other documents for additional system information.

1.6 EtherCAT declaration

Provides the EtherCAT declaration and trademark information.

Safety notes

2.1 Representation

Explains the meaning of symbols used for hazards and information.

2.2 General safety instructions

Provides essential safety and operating instructions for drive converters.

2.3 Safety instructions for personal safety

Details safety precautions related to electric shock and electromagnetic fields.

2.4 Safety instructions for device maintenance

Outlines safety procedures for device maintenance and repair.

2.5 ESD Information

Provides guidelines for handling components susceptible to electrostatic discharge.

System overview

3.1 Type plate

Describes the location and purpose of the module's type plate.

Displays and operating elements

4.1 Status LEDs of the axis

Explains the function and significance of status LEDs on the axis modules.

Mounting and installation instructions

5.1 EMC requirements

Details installation measures for effective Electromagnetic Compatibility (EMC).

5.2 Space requirements

Specifies minimum clearance requirements for mounting and cable routing.

5.3 Air conditioning and ventilation

Discusses cooling air flow requirements for device operation within cabinets.

5.4 Installation of the devices for wall mounting

Provides instructions for installing axis modules on a mounting plate for wall mounting.

5.5 Installation of the devices for cold plate

Details the process for installing modules onto a cold plate for thermal management.

Connections and wiring

6.1 Single-axis module

Illustrates and describes connections for the single-axis module.

6.2 Double-axis module

Illustrates and describes connections for the double-axis module.

6.3 Triple-axis module

Illustrates and describes connections for the triple-axis module.

6.4 Grounding

Explains the procedure for grounding each device and system connection.

6.5 Electrical isolation concept

Describes the electrical isolation design for control and power sections.

6.6 Connection of supply voltages via busbars

Details connecting supply voltages to axis modules using busbars.

6.7 Control connections

Provides steps for checking and configuring control connections.

6.8 Motor connection

Outlines steps for connecting motors, including temperature sensors and brakes.

6.9 Specification of EtherCAT interface

Details the EtherCAT field bus interface (X40A) for control module connection.

6.10 Encoder connections

Describes the location and shielding requirements for encoder cables.

6.11 Connection diagram

Shows the overall connection overview of modules and earth conductor.

6.12 Operation on special systems

Discusses operational conditions for TN/TT and IT systems.

6.13 DIP-Switch (S-ADR)

Explains the DIP-Switch S-ADR for safety function configuration.

Configuration

Safety functions

8.1 STO (Safe Torque OFF)

Describes the STO safety function, its standards, and operation.

8.2 SBC (Safe Brake Control)

Details the SBC safety function for controlling holding brakes.

8.3 Diagnosis via cross circuit test

Explains activating a cross circuit test for safe digital input wiring.

8.4 Recommended connection examples

Provides examples for connecting STO and SBC safety functions.

8.5 Validation of safety functions

Recommends defining a validation plan for safety functions.

8.6 Validation of STO safety function

Outlines test steps for validating the STO safety function.

8.7 Validation of SBC safety function

Outlines test steps for validating the SBC safety function.

8.8 Validate cross circuit test

Details validation steps for cross circuit test of STO inputs.

Diagnosis

9.1 Flashing code

Explains the function of the yellow LED during software updates and device states.

Maintenance

10.1 Periodical functional test

Describes the annual functional test requirement for the SBC safety function.

Disposal

11.1 Disposal of the module

Provides guidelines for the proper disposal of electrical and electronic devices.

11.2 Disposal of the battery

Offers precautions for disposing of batteries due to hazardous waste regulations.

Technical Data

12.1 D3-DA 3x0/x-01xx, D3-DA 3x0/x-03xx

Presents technical specifications for D3-DA 3x0/x-01xx and 3x0/x-03xx variants.

12.2 D3-DA 3x0/x-06xx, D3-DA 3x0/x-12xx

Lists technical data for D3-DA 3x0/x-06xx and 3x0/x-12xx variants.

12.3 D3-DA 310/x-24xx, D3-DA 320/x-16xx

Provides technical data for D3-DA 310/x-24xx and 320/x-16xx variants.

12.4 General safety specifications

Details general safety specifications for STO and SBC functions.

12.5 Safe digital inputs

Specifies technical data for safe digital inputs.

12.6 Ambient conditions

Outlines operating, storage, and transit conditions according to environmental standards.

EC directives and standards

13.1 EC directives

Lists relevant European directives applicable to the product.

13.2 Standards

References European standards used for system conformity checks.

13.2.1 Machine safety and functional safety

Lists standards related to machine safety and functional safety.

13.2.2 EMC directives

Lists standards related to Electromagnetic Compatibility (EMC).

13.2.3 Electrical safety and fire protection

Lists standards for electrical safety and fire protection.

13.2.4 Environmental and surrounding conditions

References standards for environmental and surrounding conditions.

13.3 CE marking

Explains CE marking and conformity with directives.

13.4 UL certification

Mentions the status of UL certification.

13.5 Loads on the mains due to harmonics

Discusses mains load requirements related to harmonics.

Declaration of conformity

Appendix

15.1 Accessories

Lists accessories available for the KeDrive system.

15.2 Connection technology

Describes various cables for connecting motors and their availability.

15.3 Selection of mains filter

Provides guidance on selecting appropriate mains filters.

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