6 FORK, TRIPLE CLAMP 24
– Push on lock ring 2.
– Grease and slide on seal ring 3.
Lubricant (T511) ( p. 208)
Info
Sealing ring downward, open side upward.
– Push on support ring 4.
– Remove the special tool.
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– Sand the edges of the sliding bushings with 600-grain sandpaper, then clean and
grease them.
Fork oil (SAE 4) (48601166S1) ( p. 207)
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– Push on the lower sliding bushing 5.
– Mount the upper sliding bushing 6.
Info
Without using a tool, carefully pull the stack apart by hand.
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– Heat up the outer tube in area A of the lower sliding bushings.
Guideline
50 °C (122 °F)
– Slide the outer tube onto the inner tube.
– Hold the lower sliding bushing with the longer side of the special tool.
Assembly tool (T1402S) ( p. 221)
– Push the sliding bushing all the way into the outer tube.
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– Position the support ring.
– Hold the seal ring with the shorter side of the special tool.
Assembly tool (T1402S) ( p. 221)
– Push the seal ring and support ring all the way into the outer tube.
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– Mount lock ring 7.
Info
The lock ring must engage audibly.
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