92 / 151 Issued: 16.06.2010 Version: MA KL 1500-3 T S 141215 V1 en
KL 1500-3; KL 1500-3 T; KL 1500-3 S
7. Secure the carriage to be removed so that it cannot be moved unintention-
ally.
8. Remove the hexagon bolts and lock washers from the covers of the track
segments that are to be removed, and remove the covers. Mark the instal-
lation position.
9. Remove the hexagon bolts and lock washers – except for the two outer-
most hexagon bolts – from the track segment to be removed.
10. Pick up the track segment with a lifting magnet and lifting tackle.
Remove the two remaining hexagon bolts and lock washers.
11. Raise the track segment and remove it. Mark the installation position.
12. Remove the hexagon bolts and lock washers – except for the two outer-
most hexagon bolts – from the track segment on the opposite side.
13. Pick up the track segment with a lifting magnet and lifting tackle.
Remove the two remaining hexagon bolts and lock washers.
14. Raise the track segment and remove it. Mark the installation position.
15. Retract the cleaning brushes at the upper rollers.
16. Loosen the nuts on all eccentric rollers (E).
17. Disengage all eccentric rollers (E) by rotating counterclockwise or clock-
wise at the eccentric bolt.
18. Fasten the carriage to the lifting tackle using four M28 DIN 580 eyebolts.
19. Slightly raise the carriage.
20. Remove the motion safeguards from the carriage.
21. Move the carriage into the area of the removed track segments.
Fig. 11-16: Removal of a carriage (schematic)
1 Carriage on tracks
2 Installed track segments
3 Carriage to be removed
4Beam
Fig. 11-17: Removing a track segment
1 Carriage
2 Installed track segments
3 Removed track segment
4Beam
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