Manitowoc Grove GRT9165 User Manual

Grove Published 7-23-2020, Control # 668-02 5-1
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION
5
SECTION 5
SET-UP AND INSTALLATION
SECTION CONTENTS
Setup of Crane Before and After Transporting . . 5-2
Hoist Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Hoist Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Beacon Lights (Optional) . . . . . . . . . . . . . . . . . . . 5-5
Cab Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
RCL Light Tower (Optional) . . . . . . . . . . . . . . . . . 5-7
Access Ladders . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Auxiliary Ladder . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Outrigger Floats . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Hydraulic Hose Drum (Optional) . . . . . . . . . . . . . 5-11
Boom Position Indicator Light and
Anemometer (Optional) . . . . . . . . . . . . . . . . . . . 5-11
Auxiliary Single-Sheave Boom Nose . . . . . . . . . 5-11
Boom Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . 5-11
Installing Cable On The Hoist . . . . . . . . . . . . . . . 5-11
Counterweight Removal and Installation . . . . . . 5-12
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Counterweight Sections Lifting Points . . . . . . . . 5-12
Assembling the Counterweight for Operation . . . 5-14
Disassembling the Counterweight for
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Installing the Counterweight on the Carrier
Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Removing the Counterweight from the Carrier
Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Installing and Removing the Counterweight
on/from the Superstructure . . . . . . . . . . . . . . . . 5-19
Automatic Mode . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Outrigger Removal and Installation . . . . . . . . . . 5-29
Bleed Valve Operation . . . . . . . . . . . . . . . . . . . . 5-29
Outrigger Box Removal. . . . . . . . . . . . . . . . . . . . 5-29
Outrigger Box Installation . . . . . . . . . . . . . . . . . . 5-30
Anti-Two Block (A2B) Switch . . . . . . . . . . . . . . . 5-32
Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Checking Before Operation . . . . . . . . . . . . . . . . 5-32
Hoist Rope Reeving . . . . . . . . . . . . . . . . . . . . . . . 5-34
Possible Reeving Combinations . . . . . . . . . . . . . 5-34
Quick Reeving the Hook Block . . . . . . . . . . . . . . 5-42
Reeving Hoist Rope Over the Boom. . . . . . . . . . 5-42
Adjusting the Upper Head Sheave . . . . . . . . . . . 5-42
Reeving/Unreeving the Hoist Rope. . . . . . . . . . . 5-43
Dead-End Rigging/Wedge Sockets . . . . . . . . . . 5-44
Boom Extension . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . 5-46
Boom Extension Configurations . . . . . . . . . . . . . 5-46
Boom Extension Pin Interlock Mechanism . . . . . 5-47
Boom Extension Mounting Brackets . . . . . . . . . . 5-48
Boom Extension Sensors . . . . . . . . . . . . . . . . . . 5-50
Lifting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
About the Boom Extension Group in the ODM . . 5-51
Installing the Boom Extension . . . . . . . . . . . . . . . 5-53
Removing the Boom Extension . . . . . . . . . . . . . . 5-56
Erecting the 17.8 m Boom Extension . . . . . . . . . 5-57
Erecting the Fly Section. . . . . . . . . . . . . . . . . . . . 5-62
Stowing the Fly Section . . . . . . . . . . . . . . . . . . . . 5-64
Stowing the 17.8 m Boom Extension. . . . . . . . . . 5-64
Erecting the 10.9 m Boom Extension Base
Section Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-67
Stowing the 10.9 m Boom Extension Base
Section Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70
Boom Extension and Lattice Insert Electrical
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72
Hydraulic Boom Extension Connections . . . . . . . 5-73
Reeving the Hoist Rope. . . . . . . . . . . . . . . . . . . . 5-77
Offsetting the Boom Extension . . . . . . . . . . . . . . 5-77
Anti-Two Block Switch on the Boom Extension . . 5-79
Lattice Insert (Optional) . . . . . . . . . . . . . . . . . . . . 5-81
Attaching the Lattice Insert on the Boom Nose . . 5-81
Installing the Boom Extension on the Lattice
Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-83
Removing the Boom Extension from the Lattice
Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-84
Removing the Lattice Insert from the Boom
Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85
Boom Extension-to-Lattice Insert Hydraulic
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85
Auxiliary Single Sheave Boom Nose . . . . . . . . . . 5-86
Installing Auxiliary Single-Sheave Boom Nose . . 5-87
Removing the Auxiliary Single-Sheave Boom
Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-87
Rigging the Auxiliary Single-Sheave Boom
Nose for Transport . . . . . . . . . . . . . . . . . . . . . . . 5-87
Anemometer/Boom Position Light (Optional) . . 5-88
Installing the Anemometer/Boom Position
Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-88
Removing Anemometer/Boom Position Light . . . 5-88

Manitowoc Grove GRT9165 Specifications

General

Brand	Manitowoc
Model	Grove GRT9165
Category	Construction Equipment
Language	English