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B4 VS
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Meler B4 VS - Page 98
98 pages
Manual
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F
or mor
e information speak with your F
ock
e Meler r
epr
esentative:
F
ocke Meler Gluing Solutions, S.A.
Pol. Arazuri-Ork
oien, c/B, nº3 A
E-31170 Arazuri - Navarra - Spain
Phone: +34 948 351 110
info@mel
er
.eu -
www.meler
.eu
F
ocke Gr
oup
97
Table of Contents
Main Page
Table of Contents
3
Safety Guidelines
9
General
9
Symbols
9
Mechanical Components
10
Electrical Components
10
Hydraulic Components
10
Pneumatic Components
10
Thermal Components
11
Materials
11
Noise Emission Declaration
11
Intended Use
12
Limited Use
12
Introduction
13
Description
14
Intended Use
14
Limited Use
14
Operating Modes
14
Melter Identification
15
Main Components
16
Optional Equipment
17
Control Panel
17
Pumping Control Card Components
18
Installation
19
Introduction
19
Installation Requirements
19
Free Space
19
Electrical Consumption
20
Compressed Air
20
Other Factors
20
Unpacking
21
Contents
21
Mounting the Equipment
21
Electrical Power Supply Connection
21
Pneumatic Connection
22
Hose and Applicator Connection
22
Programming Parameters
23
Programming Working Temperatures
23
Selecting the Overheating Value
23
Keeping a Component on Display
24
External I/O Connections
24
Temperature Ok
25
External Standby
25
Starting up the Motor (Ok Ext)
26
Motor Speed Set Point Reference (Ref Ext)
27
Failures Output in Pump Control Card
27
Melter Operation
29
General Information
29
Loading the Adhesive
30
Starting up the Melter
30
Melter Displays
31
Temperature Display for each Component
32
Alarm Display
32
Temperature Adjustment
33
Programming the Melter Parameters
34
Setting the Clock
35
Setting the Current Day and Time
35
Programming Equipment Activation/Deactivation
36
Disabling the Equipment Activation/Deactivation Program
37
Programming the Activation/Deactivation of the Equipment's Standby Function
37
Disabling the Equipment Standby Function Program
38
Special Function Buttons
39
Pump Start-Up
40
Pumping Control
40
Starting up the Pump Control Card
40
Pumping Safety Measures
41
Password Security
41
LED Indicators
42
Modes of Operation
43
Mode of Operation with Internal Pumping Control and Internal Speed Control
43
Mode of Operation with Internal Pumping Control and External Speed Control
44
Mode of Operation with External Pumping Control and Internal Speed Control
45
Mode of Operation with External Pumping Control and External Speed Control
46
User Configuration Menu
47
Displaying Alarms and Reset Function
48
Maximum Rpm Alarm
48
Minimum Rpm Alarm
48
Variator Alarm
49
Configuring Speed Ramp
49
Programming Speed Ramp
50
Current Vin Voltage Display
51
Regulating the Bypass Valve
51
Adjusting the Manual Valve
52
Pneumatic Valve Control
52
Turning off the Melter
52
Maintenance
53
External Cleaning
53
System Depressurisation
54
Cleaning the Tank
55
Changing Adhesive Type
55
Cleaning Burnt Adhesive
55
Emptying the Tank
56
Filter Maintenance
57
Pump Maintenance
58
Leakage Inspection
58
Gear Motor Maintenance
58
Cleaning the Motor Fan
58
Checking the Lubricant
58
Recommended Lubricant
58
Safety Thermostat
59
Removing the Equipment from Its Base
59
Technical Characteristics
61
General
61
Dimensions
62
Melting Unit
62
Base Plate
62
Accessories
63
Level Control System
63
Air Drying System for PUR Adhesives
63
Automatic Tank Filling System
63
Electrical Drawings
65
Pneumatic Drawings
67
Components List
67
Pneumatic By-Pass Valve Control System (Optional)
67
Air Drying System (Optional)
68
Spare Part List
69
Tank Group
71
Distributor Unit
72
Motor- Pump Unit
73
Electric Panel and Auxiliary Components
74
Warning Light Unit (Optional)
76
A1. Safety Guidelines
77
General
77
A2. Introduction
79
Main Components
79
A3. Installation
81
Installation Requirements
81
Free Space
81
A4. Melter Operation
83
Airtight Lid
83
Configuration of Air Injection Times
83
Filling the Tank
84
A5. Maintenance
85
Air Dryer Filter Maintenance
85
A6. Technical Characteristics
87
General
87
Dimensions
88
Melting Unit
88
Accesories
88
Level Control System
88
Air Drying System for PUR Adhesives
88
A7. Electrical Drawings
89
A8. Pneumatic Diagram
91
Component List
91
Air Drying System (Optional
91
A9. Spare Part List
93
Air Tight Lid
94
Air Dryer System
95
Warning Light Unit (Optional
96
Ec Declaration of Conformity
97
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