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Mercury 40 Service Manual

Mercury 40
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MANUAL TILT ASSIST
Page 5D-30 90-828631R3 MARCH 1999
CAM SHAFT REASSEMBLY
IMPORTANT: Cam shaft O-ring must be lubricated using 2-4-C with Teflon.
1. Install lubricated O-ring and back up seal to cam.
2. Install shaft seal in valve block with lips facing out.
3. Install cam shaft assembly in valve block.
4. Secure cam shaft in place using insulator, retainer plate, and screw. Tighten screw
securely.
95
2-4-C w/Teflon (92-850736A1)
95
a
b
c
d
e
f
g
a-Spacer Retainer Clip
b-Retainer Clip
c-Screw
d-Shaft Seal
e-O-ring
f-Back up Seal
g-Cam
VALVE BODY CHECK REASSEMBLY
1. Install lubricated O-ring, plunger, steel ball and conical spring to valve block.
51145
a
b
c
d
a-Conical Spring
b-Steel Ball
c-Plunger
d-O-ring

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Mercury 40 Specifications

General IconGeneral
Horsepower40 hp
Starting SystemElectric
SteeringRemote
Fuel Induction SystemEFI (Electronic Fuel Injection)
Shaft Length20"
Full Throttle RPM Range6000

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