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Mercury 40 Service Manual

Mercury 40
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NON-BIGFOOT GEAR HOUSING
Page 6A-48 90-828631R3 MARCH 1999
2-Stroke Models
MERCURY/MARINER 30/40, AND 40/50
FORCE 40/50
6. Reconnect shift shaft with coupler nut and jam nut. Tighten jam nut against coupler nut.
NOTE: After reconnecting shift shaft, bottom of jam nut should be approximately flush with
top of spray plate.
52834
a
c
b
a-Coupler Nut
b-Jam Nut
c-Spray Plate
4-Stroke Models
MERCURY/MARINER 25, 30/40, AND 45/50
7. Connect shift shaft by sliding retainer to the right and snapping into upper “locked”
position.
53859
a
b
a-Retainer
b-Lower Clip

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Mercury 40 Specifications

General IconGeneral
Horsepower40 hp
Starting SystemElectric
SteeringRemote
Fuel Induction SystemEFI (Electronic Fuel Injection)
Shaft Length20"
Full Throttle RPM Range6000

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