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Mercury 40 Service Manual

Mercury 40
599 pages
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BIGFOOT GEAR HOUSING
Page 6B-34 90-828631R3 MARCH 1999
4. Place smaller diameter seal on longer shoulder of Oil Seal Driver (91-31108) with seal
lip away from shoulder.
5. Protect lip on front side of bearing carrier using Bearing Installation Tool (91-13945).
Apply Loctite 271 on O.D. of seal. Press seal into carrier until tool bottoms.
21040
a
b
c
7
Loctite “271” (92-809819)
7
91-31108
91-13945
a-Seal
b-Oil Seal Driver (91-31108)
c-Bearing Installation Tool (91-13945)
6. Place larger diameter seal on shorter shoulder of Oil Seal Driver (91-31108) with seal
lip toward shoulder.
7. Protect lip on front side of bearing carrier using Bearing Installation Tool (91-13945).
Apply Loctite 271 on O.D. of new seal. Press seal into carrier until tool bottoms.
21041
a
b
c
a
91-31108
91-13945
7
Loctite “271” (92-809819)
7
a-Seal
b-Oil Seal Driver (91-31108)
c-Bearing Installation Tool (91-13945)

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Mercury 40 Specifications

General IconGeneral
Horsepower40 hp
Starting SystemElectric
SteeringRemote
Fuel Induction SystemEFI (Electronic Fuel Injection)
Shaft Length20"
Full Throttle RPM Range6000

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