Mercury 40 Service Manual

BIGFOOT GEAR HOUSING
90-828631R3 MARCH 1999 Page 6B-35
8. Install O-ring. Lubricate O-ring with 2-4-C w/Teflon. Lubricate seal lips with 2-4-C
w/Teflon.
9. Lubricate outside diameter of reverse gear bearing and bearing carrier bore with a light
coating of 2-4-C w/Teflon.
10. Press bearing into carrier until tool bottoms.
19163
a
b
c
95
2-4-C w/Teflon (92-850736A1)
95
91-13945
a-O-ring
b-Bearing, Numbered Side Toward Tool
c-Bearing Installation Tool (91-13945)
11. Install thrust washer. Coat thrust washer with Super Duty Gear Lubricant.
19167
a
87
Super Duty Gear Lubricant (92-850737A1)
87
a-Thrust Washer

Mercury 40 Specifications

General

Horsepower	40 hp
Starting System	Electric
Steering	Remote
Fuel Induction System	EFI (Electronic Fuel Injection)
Shaft Length	20"
Full Throttle RPM Range	6000