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Mercury 40 Service Manual

Mercury 40
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BIGFOOT GEAR HOUSING
Page 6B-46 90-828631R3 MARCH 1999
Pinion Gear Depth and Forward Gear Backlash
DETERMINING PINION GEAR DEPTH
NOTE: Read entire procedure before attempting any change in shim thickness.
IMPORTANT: Forward gear assembly must be installed in gear housing when check-
ing pinion gear depth or an inaccurate measurement will be obtained.
1. Clean the gear housing bearing carrier shoulder and diameter.
2. With gear housing positioned up right (driveshaft vertical), install Bearing Preload Tool
(91-14311A2) over driveshaft in sequence shown.
a
b
c
d
e
f
g
h
h
a-Adaptor: Bearing surfaces clean and free of
nicks
b-Thrust Bearing: Oiled and able to move freely
c-Thrust Washer: Clean and free of nicks and
bends
d-Spring
e-Nut: Threaded all-the-way onto bolt
f-Bolt: Held snug against spring
g-Sleeve: Holes in sleeve must align with set
screws
h-Set Screw (2): Tightened against driveshaft,
bolt should not slide on driveshaft.
3. Measure distance between top of nut and bottom of bolt head.
4. Increase distance by 1 in. (25.4 mm).
5. Rotate driveshaft 5 to 10 revolutions. This should properly seat driveshaft tapered roller
bearing.
19884
a
b
c
a-1 in. (25.4 mm)
b-Nut
c-Bolt Head

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Mercury 40 Specifications

General IconGeneral
Horsepower40 hp
Starting SystemElectric
SteeringRemote
Fuel Induction SystemEFI (Electronic Fuel Injection)
Shaft Length20"
Full Throttle RPM Range6000

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