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8V2000M40A
MTU 8V2000M40A User Manual
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7.6
Injection Pump / HP Pump
7.6.1
Injection pump – Replacement
Special tools, Material, Spare parts
Designation / Use
Part No.
Qty.
Injection pump
(→ Spare Parts Catalog)
Injection pump – Replacement
u
Remove injection pump and install new one (→ Page 160).
MS150031/06E 2016-010
|
Injection Pump / HP Pump
|
159
TIM-ID: 0000000020 - 004
158
160
Table of Contents
Table of Contents
3
1 Safety
6
Important Provisions for All Products
6
Personnel and Organizational Requirements
7
Transportation
8
Safety Regulations for Maintenance and Repair Work
11
Fire Prevention and Environmental Protection, Fluids and Lubricants, Indirect Materials
15
Standards for Safety Notices in the Text
17
Engine Side and Cylinder Designations
18
2 General Information
18
Product Description
19
Series 2000 M40A/B - M41A/B
27
Sensors and Actuators - Overview
28
Sensors and Actuators - Overview
32
2000 M40A Engine Data: Engine-Mounted Heat Exchanger, Reference Conditions: 25 °C Intake Air Temperature
42
3 Technical Data
42
2000 M40A Engine Data: Separate Heat Exchanger, Reference Conditions: 25 °C Intake Air Temperature
45
2000 M40B Engine Data, Engine-Mounted Heat Exchanger, Reference Condition: 25 °C Intake Air Temperature
48
2000 M40B Engine Data, Separate Heat Exchanger, Reference Condition: 25 °C Intake Air Temperature
51
2000M41A Engine Data: Engine-Mounted Heat Exchanger
54
2000M41A Engine Data: Remote Heat Exchanger
57
2000M41B Engine Data: Engine-Mounted Heat Exchanger
60
Raw-Water Circuit (Open Circuit)
61
Default Chapter
63
2000M41B Engine Data: Remote Heat Exchanger
63
2000 M40A Engine Data: Engine-Mounted Heat Exchanger, Reference Conditions: 45 °C Intake Air Temperature
66
L Bar
67
L Bar -0.2
67
Raw Water Pump: Inlet Pressure, Max
67
Number of Cylinders Raw Water Pump: Inlet Pressure, Min
67
2000 M40A Engine Data: Engine-Mounted Heat Exchanger, Reference Conditions: 25 °C Intake Air Temperature
69
Lube Oil System
70
L Bar
70
Number of Cylinders
71
2000 M40A Engine Data: Separate Heat Exchanger, Reference Conditions: 25 °C Intake Air Temperature
72
2000 M40A Engine Data: Separate Heat Exchanger, Reference Conditions: 45 °C Intake Air Temperature
75
2000 M40A Engine Data: Engine-Mounted Heat Exchanger, Reference Conditions: 25 °C Intake Air Temperature
78
Lube-Oil Operating Temperature before Engine, from R °C
79
Lube-Oil Operating Temperature before Engine, to R °C
79
Lube-Oil Operating Pressure before Engine, from Bar
79
Lube-Oil Operating Pressure before Engine, to Bar
79
Fuel System
79
Number of Cylinders
79
Fuel Supply Flow, Max
79
2000 M40A Engine Data: Engine-Mounted Heat Exchanger, Reference Conditions: 45 °C Intake Air Temperature
81
2000 M40A Engine Data: Separate Heat Exchanger, Reference Conditions: 25 °C Intake Air Temperature
84
2000 M40A Engine Data: Separate Heat Exchanger, Reference Conditions: 45 °C Intake Air Temperature
87
2000 M40B Engine Data, Engine-Mounted Heat Exchanger, Reference Condition: 45 °C Intake Air Temperature
90
2000 M40B Engine Data, Engine-Mounted Heat Exchanger, Reference Condition: 25 °C Intake Air Temperature
93
2000 M40B Engine Data, Separate Heat Exchanger, Reference Condition: 45 °C Intake Air Temperature
96
2000 M40B Engine Data, Separate Heat Exchanger, Reference Condition: 25 °C Intake Air Temperature
99
Engine Data 12V 2000M41A/B
102
A Liters/Min
103
General Operating Data
103
Number of Cylinders
103
R Bar
103
Engine Data 16V 2000M41A/B
105
R Bar
106
Number of Cylinders
106
Firing Order
108
Engine - Main Dimensions
109
4 Operation
110
LOP - Control Elements
110
Putting the Engine into Operation (Out-Of- Service Period > 3 Months)
112
Putting the Engine into Operation after Scheduled Out-Of-Service Period
113
Starting the Engine from LOP (Without Blueline Automation System)
114
Operational Monitoring
115
Stopping the Engine at the LOP
116
Emergency Engine Stop from LOP
117
After Stopping the Engine
118
Plant - Cleaning
119
5 Maintenance
120
Maintenance Task Reference Table [QL1]
120
ECU Alarms
121
Troubleshooting
131
LOP Fault Messages
134
Solas
139
SOLAS Shielding as Per MTN 5233 - Installation
139
SOLAS Shielding - Installation
140
Installation Locations for SOLAS Shielding
141
7 Task Description
139
Engine
146
Engine - Barring Manually
146
Engine - Cranking on Starting System
147
Cylinder Liner
148
Cylinder Liner - Endoscopic Examination
148
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
150
Crankcase Breather
152
Crankcase Breather - Oil Separator Replacement, Diaphragm Check and Replacement
152
Crankcase Breather - Cleaning Oil Pre-Separator Element
154
Valve Drive
155
Valve Clearance - Check and Adjustment
155
Cylinder Head Cover - Removal and Installation
158
Injection Pump / HP Pump
159
Injection Pump - Replacement
159
Injection Pump - Removal and Installation
160
Injection Valve / Injector
163
Injector - Replacement
163
Injector - Removal and Installation
164
Fuel System
167
HP Fuel Line - Pressure Pipe Neck Replacement
167
Fuel - Draining
169
Fuel System - Venting
170
Fuel Filter
172
Fuel Filter - Replacement
172
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
174
Fuel Prefilter - Draining
176
Fuel Prefilter - Flushing
179
Fuel Prefilter - Filter Element Replacement
183
Charge-Air Cooling
187
Intercooler - Checking Condensate Drain Line for Coolant Discharge and Obstruction
187
Air Filter
188
Air Filter - Replacement
188
Air Filter - Removal and Installation
189
Air Intake
190
Service Indicator - Signal Ring Position Check
190
Starting Equipment
191
Starter - Condition Check
191
Lube Oil System, Lube Oil Circuit
192
Engine Oil - Level Check
192
Engine Oil - Change
193
Oil Filtration / Cooling
194
Oil Dipstick - Marking
194
Engine Oil Filter - Replacement
195
Centrifugal Oil Filter and Filter Sleeve - Cleaning and Replacement
197
Coolant Circuit, General, High-Temperature Circuit
200
Drain and Venting Points
200
Engine Coolant - Level Check
205
Engine Coolant Change
206
Engine Coolant Draining
207
Engine Coolant - Filling
208
HT Coolant Pump - Relief Bore Check
209
Engine Coolant - Sample Extraction and Analysis
210
Raw Water Pump with Connections
211
Raw Water Pump - Relief Bore Check
211
Belt Drive
212
Drive Belt - Condition Check
212
Battery-Charging Generator
213
Battery-Charging Generator Drive - Drive Belt Check and Adjustment
213
Battery-Charging Generator Drive - Drive Belt Replacement
215
Engine Mounting / Support
217
Engine Mounting - Checking Condition of Resilient Mounts
217
Wiring (General) for Engine/Gearbox/Unit
218
Engine Cabling - Check
218
Accessories for (Electronic) Engine Governor / Control System
219
Engine Control Unit and Connectors - Cleaning
219
EMU and Connectors - Cleaning
220
Start Interlock Limit Switch - Check
221
ECU - Plug Connections Check
222
Engine Monitoring Unit, Plug Connections - Check
223
Engine Control System - Removal and Installation
224
Emergency Instrumentation (Local Operating Panel)
225
4
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MTU 8V2000M40A Specifications
General
Brand
MTU
Model
8V2000M40A
Category
Engine
Language
English
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