FORM NO. 56043124 - Condor XL
™
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TABLE OF CONTENTS
SAFETY INSTRUCTIONS ....................................................................................................................................................4
GENERAL INFORMATION ...............................................................................................................................................5-7
DIAGNOSTIC AND SERVICE TOOLS ..............................................................................................................................8-9
TECHNICAL SPECIFICATIONS ...................................................................................................................................10-13
MAINTENANCE ............................................................................................................................................................14-19
PM CHECKLIST ............................................................................................................................................................20-21
KNOW YOUR MACHINE...............................................................................................................................................22-24
CONTROL PANEL ............................................................................................................................................................24
CONTROL PANEL DIAGNOSTICS ..............................................................................................................................25-26
ELECTRICAL SYSTEM.................................................................................................................................................27-40
FAULT CODE SYSTEM DIAGNOSTICS .......................................................................................................................... 27
MAIN CONTROL BOARD FAULT CODES ..................................................................................................................28-31
ENGINE ELECTRICAL COMPONENT LOCATIONS – GM 1.6 GASOLINE .................................................................... 32
ENGINE ELECTRICAL COMPONENT LOCATIONS – GM 1.6 LPG ...............................................................................33
ENGINE ELECTRICAL COMPONENT LOCATIONS – KUBOTA DIESEL .......................................................................34
ELECTRICAL COMPONENT LOCATIONS .................................................................................................................35-37
CONTROL BOARD CONNECTORS ...........................................................................................................................38-40
ADJUSTMENTS/REPAIRS ...........................................................................................................................................41-46
SIDE BROOM LIFT ACTUATOR MOTOR ADJUSTMENT ............................................................................................... 41
BRAKE TENSION ADJUSTMENT .................................................................................................................................... 42
FOOT PEDAL/HYDROBACK OVERVIEW & NEUTRAL ADJUSTMENT ....................................................................42-43
PUSH/PULL CONTROL CABLE REPLACEMENT ........................................................................................................... 44
HYDROBACK REPLACEMENT .......................................................................................................................................45
FOOT PEDAL NEUTRAL DEADBAND ADJUSTMENT ....................................................................................................45
SIDE BRUSH TILT ADJUSTMENT ................................................................................................................................... 46
TRACTION DRIVE MOTOR HOSE ROUTING ................................................................................................................. 46
GENERAL MACHINE TROUBLESHOOTING GUIDE TABLE OF CONTENTS ............................................................... 47
TROUBLESHOOTING GUIDES ..................................................................................................................................48-61
CONTROL BOARD PROGRAMMING OPTIONS .........................................................................................................62-66
ENGINE SYSTEM .........................................................................................................................................................67-72
ENGINE SPECIFICATIONS..............................................................................................................................................67
MISCELLANEOUS ENGINE INFORMATION ...................................................................................................................68
GM 1.6L GASOLINE FUEL SYSTEM DESCRIPTION......................................................................................................68
ENGINE DIAGNOSTICS .............................................................................................................................................69-70
1.6L DTC CODES .............................................................................................................................................................71
GM 1.6L ENGINE FUSE BOX & WIRING .........................................................................................................................72
HYDRAULIC SYSTEM ..................................................................................................................................................73-83
HYDRAULIC SYSTEM COMPONENTS ........................................................................................................................... 73
HYDRAULIC COMPONENT LOCATION
HYDRAULIC CYLINDERS ............................................................................................................................................. 74
HYDRAULIC MOTORS..................................................................................................................................................75
HYDRAULIC PUMPS ....................................................................................................................................................76
HYDRAULIC VALVE BLOCK/MANIFOLD .....................................................................................................................77
HYDRAULIC SYSTEM TROUBLESHOOTING ................................................................................................................77
TEST PORT NOMINAL PRESSURE READINGS .......................................................................................................78-79
SCRUB LIFT CYLINDER OVERVIEW ..............................................................................................................................80
HYDRAULIC TRUTH TABLE ............................................................................................................................................81
HYDRAULIC MANIFOLD ASSEMBLY COMPONENT LOCATION KEY .....................................................................81-82
APPENDIX .....................................................................................................................................................................84-98
ELECTRICAL INPUT/OUTPUT TABLE .......................................................................................................................84-87
FAULTS .............................................................................................................................................................................88
SOLUTION FLOW DIAGRAM – STANDARD WITH RIGHT FRONT SCRUB ..................................................................89
SOLUTION FLOW DIAGRAM – ACCESSORIES .............................................................................................................90
SOLUTION FLOW DIAGRAM – AXP................................................................................................................................91
SOLUTION FLOW DIAGRAM – EXTENDED SCRUB ..................................................................................................... 92
HYDRAULIC SCHEMATIC .........................................................................................................
......................................93
WIRING DIAGRAM ......................................................................................................................................................94-95
WIRING SCHEMATIC ..................................................................................................................................................96-97
ENGINE HARNESS GM 1.6L GAS ...................................................................................................................................98
ENGINE HARNESS GM 1.6L LPG ...................................................................................................................................99
WIRING HARNESS COMPONENT DESCRIPTION ...................................................................................................... 100
SWITCH SEQUENCES FOR MAIN CONTROLLER PROGRAMMING OPTIONS ........................................................ 101
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