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Nilfisk-Advance
Floor Machine
Condor XL
Nilfisk-Advance Condor XL User Manual
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FORM NO. 56043124 - Condor XL
™
-
9
56305647
PSI diagnostic communication
cable and software (see photo)
PSI diagnostics cable, 4-pin – 8-pin
(Gen1 old style) (see photo)
56504516
Hydraulic test gauge w/con-
nector 3000 psi range (see photo)
8
10
Table of Contents
Table of Contents
3
Default Chapter
1
Service Manual
1
Safety Instructions
4
General Information
5
Jacking the Machine
6
Transporting the Machine
6
Towing or Pushing a Disabled Machine
6
Diagnostic and Service Tools
8
Technical Specifications
10
Technical Specifications
13
Maintenance
14
Maintenance Schedule
15
Hydraulic Oil
17
Engine Maintenance
17
Engine Air Filter Maintenance
18
Maintenance
19
Pm Checklist
20
Know Your Machine
22
Control Panel
24
Control Panel Diagnostics
25
Electrical System
27
Fault Code System Diagnostics
27
Main Control Board Fault Codes
28
Electrical System
28
Engine Electrical Component Locations - Gm 1.6 Gasoline
32
Engine Electrical Component Locations - Gm 1.6 Lpg
33
Engine Electrical Component Locations - Kubota Diesel
34
Electrical Component Locations
35
Electrical Component Locations
36
Control Board Connectors
38
Control Board Connectors
40
Adjustments/Repairs
41
Side Broom Lift Actuator Motor Adjustment
41
Brake Tension Adjustment
42
Foot Pedal/Hydroback Overview & Neutral Adjustment
43
Push/Pull Control Cable Replacement
44
Hydroback Replacement
45
Foot Pedal Neutral Deadband Adjustment
45
Side Brush Tilt Adjustment
46
Traction Drive Motor Hose Routing
46
General Machine Symptom Troubleshooting Guide
47
General Machine Troubleshooting Guide Table of Contents
47
Troubleshooting Guides
48
K1 Power Relay on
48
Connector Callout - Engine Start Relay Module
49
Main Scrub and Side Sweep/Scrub on
55
Vacuum Fan on and Squeegee down
56
Vacuum Fan off and Squeegee up
57
Main and Right Side Scrub Brush Solution Valves and Pump
58
Main and Right Side Scrub Brush(Es) Deck Pressure
59
Axp Pcb Assembly
61
Troubleshooting Guides
61
Control Board Programming Options
62
Recovery System
65
Engine System
67
Engine Specifications
67
Miscellaneous Engine Information
68
Gm 1.6L Gasoline Fuel System Description
68
Engine Diagnostics
69
L Dtc Codes
71
Gm 1.6L Engine Fuse Box & Wiring
72
Engine System
72
Hydraulic System
73
Hydraulic System Components
73
Hydraulic Cylinders
74
Hydraulic Motors
75
Hydraulic Pumps
76
Hydraulic Valve Block/Manifold
77
Hydraulic System Troubleshooting
77
Test Port Nominal Pressure Readings
78
Scrub Lift Cylinder Overview
80
Hydraulic Truth Table
81
Hydraulic Manifold Assembly Component Location Key
81
Appendix
84
Electrical Input/Output Table
84
Faults
88
Solution Flow Diagram - Standard with Right Front Scrub
89
Solution Flow Diagram - Accessories
90
Solution Flow Diagram - Axp
91
Solution Flow Diagram - Extended Scrub
92
Hydraulic Schematic
93
Wiring Diagram
94
Wiring Diagram
95
Wiring Schematic
96
Wiring Schematic
97
Engine Harness Gm 1.6L Gas
98
Appendix
98
Engine Harness Gm 1.6L Lpg
99
Wiring Harness Component Description
100
Switch Sequences for Main Controller Programming Options
101
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Nilfisk-Advance Condor XL Specifications
General
Brand
Nilfisk-Advance
Model
Condor XL
Category
Floor Machine
Language
English
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