Nordson BM 200 - Maintenance Record Form

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Maintenance

5‐8

P/N 397189E

E 2006 Nordson Corporation

BM200_EASY_GEAR

Maintenance Record Form

Unit part Date / name Date / name Date / name

Electrical cabinet ventilation

Compressed air filter

Pneumatic pressure restrictor

valve

Safety valve

Pump

Electrical motor

Main Page

Table of Contents3
Safety7
Introduction9
Intended Use9
- Unintended Use - Examples9
- Area of Use10
Residual Risks10
Definition of Term(S)10
Note on Manual11
Configuration Code12
- ID Plate13
Essential Components14
- Model Variations and Options15
- Electrical Cabinet17
- Heating Punch21
  - Melting Plates21
Functioning22
- Raising and Lowering Heating Punch22
  - Deaerating Drum22
  - Aerating Drum22
- Melting Process and Material Flow23
- Drive23
- Heating and Temperature Control24
Installation25
Unpacking25
- Lifting (Unpacked System)25
Transport25
Storage26
Setting up26
Removing27
Disposal27
Exhausting Material Vapors28
Electrical Connections29
- Laying Cable29
- Line Voltage29
- Power Supply29
- Hose Receptacle(S)29
  - Operating with Assembly Handguns29
- Pilot Voltage / Tach Generator29
- Interface XS230
Installing Heated Hoses31
- Laying Hoses31
- Connecting31
- Disconnecting31
  - Relieving Pressure31
  - Second Open-Jawed Wrench31
Pneumatic Connection32
Preparing for Changeover System32
Reducing Heating Punch Lifting Speed32
Accessories33
- Light Tower33
- Week Timer33
- Tach Generator33
- Transformer33
Operation35
Initial Startup35
Adjusting Switch Rod36
Setting Values and Parameters - Notes37
- Speed, Pressure37
- Temperatures37
  - Recommended Values37
Inserting and Replacing Drum38
- Raising Heating Punch39
- Lowering Heating Punch39
Switching System ON/OFF40
- Daily Startup40
- Daily Switchoff40
- Switching off in an Emergency41
Settings Record Form42
Maintenance43
Risk of Burns43
Relieving Pressure43
Daily Maintenance44
Regular Maintenance45
External Cleaning46
Visual Inspection for External Damage46
Electrical Cabinet Ventilation46
Compressed Air Filter47
- Draining Condensate47
- Cleaning Filter Element47
Pneumatic Pressure Restrictor Valves48
- Function Testing of Pressure Restrictor Valve48
- Cleaning Pressure Restrictor Valve48
Changing Type of Material49
Purging with Cleaning Agent49
Cleaning Melting Plate49
Maintenance Record Form50
Troubleshooting51
Some Tips51
Troubleshooting with Control System52
- Indication Lamps and Light Tower52
Troubleshooting Tables53
Repair55
General Notes55
Replacing Sealing Ring56
Replacing O-Rings57
Replacing Melting Plate Temperature Sensor and Thermostat58
Technical Data61
General Data61
Electrical Specifications61
Motors / Speeds62
Temperatures and Thermostats62
Exhaust Hood62
Material Pressures63
Dimensions63
Weight64
Processing Materials64
- Lubricating Heating Punch Sealing Rings64
- Inserting Thermostats and Temperature Sensors64
- Lubricating O-Rings64
- Screw Locking Device64

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