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General| Brand | Nordson |
|---|---|
| Model | BM 200 |
| Category | Measuring Instruments |
| Language | English |
Observe and follow all safety instructions, general and specific.
Describes the purpose and lists conditions/materials considered unintended for system use.
Details potential dangers like burns, fumes, pinching, and defines safety valve.
Clarifies manual applicability, validation, and numbering differences.
Explains the meaning of the configuration code engraved on the ID plate.
Details codes for melting plate, voltage, pump type, thermostat, and hose connections.
Lists configuration options like pressure-controlled, Profibus, drum jacket, base plate.
Describes the information found on the BM 200 ID plate.
Identifies key components of the BM 200 bulk melter with diagrams.
Discusses variations and optional features of the BM 200 series.
Explains pressure measurement and regulation via sensor and control system.
Details the purpose and connection of the exhaust hood for PUR processing.
Describes the system for uninterrupted operation of two bulk melters.
Specifics for drum jackets for cardboard drums and divided base plates for pallet conveyance.
Illustrates and labels components within the electrical cabinet.
Explains control system, key switch, main switch, and ventilation features.
Details electrical connections, wiring diagrams, and interface functions.
Explains additional receptacles, PROFIBUS interface, and XS5 receptacle for pilot voltage.
Explains the function and pin assignments of Interface XS2 for external connections.
Details week timer, door lock, and light tower functions and installation.
Describes the construction of the heating punch.
Shows and describes different types of melting plates used.
Explains the operational principles of the system, including drum aeration.
Describes material melting, pumping, and flow to the application point.
Details the electronically controlled motor driving the gear pump in manual and automatic modes.
Explains undertemperature interlock, overtemperature shutdown, and temperature setback.
Describes the interlock preventing startup before material reaches setpoint temperature.
Details mechanisms protecting the system from overheating.
Explains the function for saving energy during interruptions.
Guides on unpacking, checking for damage, lifting, and transporting the system.
Specifies storage conditions and requirements for system placement and environment.
Steps for removing material and proper disposal of the product.
Instructions on managing material vapors and ventilation requirements.
Details electrical connections, cable laying, voltage, power supply, and pilot voltage.
Information on hose receptacles and specific setup for assembly handguns.
Provides instructions for installing and connecting heated hoses.
Guides on routing, connecting, and safely disconnecting pressurized hoses.
Details pneumatic connection, air pressure setting, and reducing lifting speed.
Instructions for preparing changeover systems and accessories.
Information on installing optional accessories like light tower, week timer, tach generator, and transformer.
Instructions for mounting and connecting the light tower.
Steps for installing the week timer in the electrical cabinet.
Details connecting the tach generator and adjusting pilot voltage.
Explains transformer usage for different operating voltages.
Step-by-step guide for the initial startup and setting system parameters.
Instructions on how to adjust the switch rod and its triggered functions.
Explains how to set system values, parameters, speed, pressure, and temperatures.
Provides general experience-based values for heating zones, temperatures, and speeds.
Step-by-step instructions for inserting and replacing drums with safety precautions.
Details the procedure for aerating and raising the heating punch.
Explains the deaeration and controlled lowering of the heating punch into the drum.
Instructions for switching the system on and off, including daily startup and switchoff.
Steps for starting the system daily, ensuring material presence.
Steps for safely shutting down the system at the end of the day.
Procedures for immediate system shutdown in emergency situations.
A form for recording production and system settings.
Warnings about risks of burns and pressure during maintenance.
Outlines daily maintenance activities for various system parts like cleaning and inspection.
Covers external cleaning and inspection of the entire system.
Instructions for cleaning fan screens and replacing filters.
Procedures for checking the melting plate and sensor for residue.
Procedures for checking base plate for residue and cleaning motor fan cover.
Outlines regular maintenance tasks for components like air filters and pressure valves.
Details draining condensate and cleaning the filter element.
Covers function testing and cleaning of pressure restrictor valves.
Refers to separate manuals for safety valve, pump, and electrical motor maintenance.
Guidelines for cleaning the exterior and visually inspecting for damage.
Explains maintenance of filters in the electrical cabinet ventilation.
Detailed steps for draining condensate and cleaning the filter element.
Procedure for draining the condensate from the compressed air filter.
Step-by-step guide for cleaning the compressed air filter element.
Explains the function, testing, and cleaning of pressure restrictor valves.
How to perform a function test on pressure restrictor valves.
Procedure for cleaning the pressure restrictor valves.
Instructions for changing material, purging with cleaning agent, and cleaning the melting plate.
Procedures for purging the system with a cleaning agent.
Guidelines for cleaning the melting plate, including warnings.
A form to record maintenance activities performed on the system.
Initial checks and common issues to consider before systematic troubleshooting.
How to use control system features like indication lamps and light tower for diagnosis.
Explains the meaning of indication lamps and light tower colors for fault diagnosis.
Mentions diagnosis program, fault display, and service display error for troubleshooting.
Tables listing common problems, causes, and corrective actions for electrical and pneumatic issues.
Addresses problems like no electrical/pneumatic function or not reaching 'Ready' state.
Troubleshoots issues related to only the white lamp lit and temperature settings.
Addresses problems like insufficient material output, punch lowering issues, and irregular movement.
Diagnoses causes for insufficient material output and heating punch lowering issues.
Addresses irregular movement of the heating punch and problems with it lifting the drum.
Important general notes, warnings, and information before starting repairs.
Step-by-step instructions for replacing the sealing ring on the heating punch.
Instructions for replacing O-rings to fix leaks, including lubrication and torque.
Step-by-step guide for replacing the temperature sensor and thermostat assembly.
Specific steps for replacing only the temperature sensor, continuing from previous section.
Covers system data like heating type, protection, and electrical specs like voltage and power.
Details motor/speed ranges, temperature settings, and air consumption.
Provides data for the exhaust hood, including air quantity and connection.
Shows material pressure ranges and physical dimensions of the BM 200 system.
Specifies system weight, guidance on processing materials, and lubricant details.
Details lubricants for sealing rings and O-rings, with cautions.
Specifies heat transfer compound for sensors and thread sealants for screw locking.
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