LIST OF FIGURES
ii
Figure 1: Machine Orientation ............................................................................................................ 3
Figure 2: Mounting Foot Detail .......................................................................................................... 4
Figure 3: Entry Guide ......................................................................................................................... 7
Figure 4: Acme Shafts and Left Side Adjustment .............................................................................. 8
Figure 5: Controls ............................................................................................................................. 12
Figure 6: Main Control Cable ........................................................................................................... 13
Figure 7: Run Out Table and Remote Limit Switch ......................................................................... 14
Figure 8: Main Control Box Fuse ..................................................................................................... 15
Figure 9: QCPP E 1-6 Fuse Location ............................................................................................... 15
Figure 10: Expandable Arbor Set-Up ............................................................................................... 17
Figure 11: Expandable Reel Assembly ............................................................................................. 19
Figure 12: Material Routing.............................................................................................................. 21
Figure 13: Hydraulic System – Overview ........................................................................................ 23
Figure 14: Hydraulic System – Details ............................................................................................. 24
Figure 15: Hydraulic Fluid Level ..................................................................................................... 25
Figure 16: Drive Roll Assembly View ............................................................................................. 27
Figure 17: Gears and Shafts .............................................................................................................. 28
Figure 18: Chains Upper and Lower ................................................................................................. 29
Figure 19: Entry/Exit Views ............................................................................................................. 31
Figure 20: Shear Die Detail Views ................................................................................................... 32
Figure 21: Bead Roller Assembly ..................................................................................................... 35
Figure 22: Right Entry Guide ........................................................................................................... 36
Figure 23: Entry Guide Assembly .................................................................................................... 37
Figure 24: Tooling Rail Adjustment Handle .................................................................................... 38
Figure 25: Marker Plate & Alignment Pin ........................................................................................ 38
Figure 26: Disengaged ...................................................................................................................... 38
Figure 27: Engaged ........................................................................................................................... 38
Figure 28: Clip Relief Roller Assembly ........................................................................................... 39
Figure 29: Entry Drum ...................................................................................................................... 40
Figure 30: Entry Guide Bolts "A" ..................................................................................................... 41
Figure 31: Expandable Arbor Setup ................................................................................................. 42
Figure 32: Loading Material ............................................................................................................. 43
Figure 33: Bead Roller Alignment .................................................................................................... 44
Figure 34: Bead Roller Width Change .............................................................................................. 45
Figure 35: Shear Bolts ...................................................................................................................... 46
Figure 36: Exit Die Adjustment ........................................................................................................ 47
Figure 37: Remove Top Covers ........................................................................................................ 49
Figure 38: Removing Tooling Rails ................................................................................................. 50
Figure 39: Block Chart...................................................................................................................... 50
Figure 40: Inboard/Outboard Positions ............................................................................................. 51
Figure 41: April 2009 and later ......................................................................................................... 52
Figure 42: Machines made before April 2009 .................................................................................. 52
Figure 43: Right Side Fixed Mount Rail........................................................................................... 53
Figure 44: Profile Chart .................................................................................................................... 53
Figure 45: Left Side Fixed Mount Rail ............................................................................................. 54
Figure 46: Shown in the “A” position............................................................................................... 54
Figure 47: Tooling Rail Identification .............................................................................................. 55