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MC4700
Omron MC4700 User Manual
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4700 Series
Installation and Operating Manual
for MC4700, MCF4700, MCJ4700, MS4700 & MSF4700 Series
Original Instructions
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Manufacturing and Sales Office
6550 Dumbarton Cir
cle
Fr
emont CA 94555 USA
1 / 888 / 510-4357
T
el: 510/608-3400
Fax: 510/744-1442
www
.sti.com
© OSTI 1209 PN99584-0050 Rev
.E
2
Table of Contents
Table of Contents
3
Section 1 -- Important Safety Warnings
11
Section 2 -- Significant Features
12
Standard Features
12
Optional Features
12
Section 3 -- System Access, Components and Indicators
13
Access to Configuration Switches
13
LCM DIN Controller
13
Figure 3-1 Accessing the Configuration Switches on the LCM DIN Controller
13
LCM Metal Chassis Controller
14
Figure 3-2 Accessing the Configuration Switches on the LCM-Metal Chassis Controller
14
Location of the Components and Indicators
15
Figure 3-3 4700 Transmitter and Receiver
15
Table 3-1 System Component Identification for the 4700 Transmitter and Receiver
15
Figure 3-4 DIN Controller Components
16
Figure 3-5 Metal Chassis Controller Components
17
Section 4 -- System Operation
18
Operating States
18
Machine Run
18
Machine Stop
18
Interlock
18
Alarm
18
Operating Modes
18
Automatic Start
18
Start Interlock
19
Start/Restart Interlock
19
Figure 4-1 Functional Flow Diagram
19
Operating Mode Selection
20
Start Switch Type Selection
20
Table 4-1 Operating Mode Switch Settings
20
Exact Channel Select (ECS)
21
Multi Channel Select (MCS)
21
Table 5-1 System Response to Exact Channel Select
21
Figure 5-1 Connection Recommendations for LCM Metal Enclosure
22
Figure 5-2 Connection Recommendations for LCM DIN Box
22
Floating Blanking
23
Using Exact Channel Select with Floating Blanking
23
The Effect of Exact Channel Select and Floating Blanking on Minimum Object
23
Resolution
23
Table 5-3 System Response to Floating Blanking
23
Table 5-4 Icon Key for Tables 5-1 and
23
Table 5-5 Sample S and D
24
Table 5-6 Sample S and D
24
Table 5-7 Sample S and D
24
Section 5 -- Detection Options
20
Activating and Programming Exact Channel Select
25
MCS Programing
25
Figure 5-3 Adding Hard Guarding to Light Curtain When Using Channel Select
25
Table 5-8 Sample S and D
25
Activating Floating Blanking
26
Additional Guarding When Using Exact Channel Select
26
Table 5-9 Switch Settings, Exact Channel Select and Floating Blanking
26
Section 6 -- Diagnostic and Test Features
27
Diagnostic Display
27
Individual Beam Indicators
27
Machine Primary Control Element (MPCE) Monitoring
27
Table 6-1 Operational Display Code Summary
27
Activating and Deactivating MPCE Monitoring
28
Relay Output Version
28
Status Indicator Lights
28
Safety Output Status
28
Interlock Status
28
Alarm Status
28
Exact Channel Select and Floating Blanking Status
28
Table 6-2 MPCE Switch Settings
28
Section 7 -- Outputs
29
Safety Outputs
29
Din Controller and Metal Chassis Solid State Version
29
Metal Chassis Controller - Relay Output Version
29
Auxiliary Outputs
29
Auxiliary Output Operating Modes
29
Section 8 -- Safe Mounting Distance
30
US Safe Distance Formulas
30
Figure 8-1 Safe Mounting Distance
30
Table 7-1 Auxiliary Output Operating Mode Switch Settings
30
European Safety Distance Formulas
31
Safety Distance Formula for Systems with a Minimum Object Resolution of 40 MM or
31
Less
31
Safety Distance Formula for Systems with a Minimum Object Resolution Greater than
32
Factors Affecting the Safety Distance Formula
32
Section 9 -- Installation
33
Reflective Surface Interference
33
Figure 9-1 Correct Mounting Example with Proper Alignment
33
Figure 9-2 Unsafe Mounting Example
33
Figure 9-3 Unsafe Mounting Example
33
Connecting Transmitter and Receiver to Controller
34
Cable Assemblies
34
Cable Connections
34
Figure 9-4 Worst Case Alignment Example
34
Figure 9-5 Minimum Distance from a Reflective Surface as a Function of Range
34
Table 9-1 Color Code/Terminal Number Cross Reference for DIN Controllers
34
Table 9-2 Color Code/Terminal Number Cross Reference Metal Chassis Controllers
34
General Considerations
36
Additional Guarding
36
Figure 9-6 Correct Light Curtain Installation Examples
36
Installation of Multiple Systems
37
Figure 9-7 Multiple Light Curtain Installation Configurations
37
Figure 9-8 Mounting Orientation
37
Detection Zone
38
Marking Minimum Object Resolution
38
Alignment
38
Input Power Requirements/Connections
38
Special Requirements for Perimeter Guarding
38
Presence Sensing Device Initiation
38
Section 10 -- Connecting to the Machine Control Circuit
39
Din Controller
39
Connecting to a Safety Monitoring Device
40
Figure 10-1 Connecting to a Safety Monitoring Device
40
Connecting Via an RM-1 Module
41
Figure 10-2 Connecting Via an RM-1 Module
41
Connecting Via Two Force-Guided Relays
42
Figure 10-3 Connecting Via Two Force-Guided Relays
42
Metal Chassis Controllers
43
Connecting Via Two Normally Open Relay Safety Outputs
43
Figure 10-4 Connecting with Two Normally Open Safety Outputs
43
Figure 10-5 Connecting with One Normally Open One Normally Closed Safety Outputs
44
Connecting Solid State Safety Outputs to Two Force-Guided Relays
45
Figure 10-6 Connecting with Two Force Guided Relay Outputs
45
Connecting Via a Safety Monitoring Device
46
Figure 10-7 Connecting with Safety Monitoring Device
46
Section 11 -- Checkout and Test Procedures
47
Checkout Procedure
47
Test Procedure
47
Using the Test Object
47
Figure 11-1 Test Object Pattern
47
Test Considerations When Using Exact Channel Select or Floating Blanking
48
Section 12 -- Troubleshooting
48
Table 12-1 Operational Codes
48
Table 12-4 MPCE Faults
49
Table 12-2 DIP Switch Fault Codes
49
Table 12-3 Safety Output (OSSD) Faults
49
Table 12-5 Controller Faults
50
Section 13 -- Cleaning
50
Section 14 -- Specifications and Additional Information
51
System Specifications
51
Microsafe MC4700 Series Dimensions
51
Table 14-1 Response Time for 12 MM MC4700 and MS4700
54
Table 14-2 Response Time for 14 MM and 20 MM MC4700 and MS4700
55
Table 14-3 Response Times for 30 MM MC4700 and MS4700 Systems
55
MC4700 Series Dimensions
57
Microsafe Flexible MCF4700 Series
57
MCF4700 Series Dimensions
57
Figure 14-1 MC4700 Series Dimensional Drawing
57
Table 14-4 12Mm Transmitter and Receiver Lengths
57
Table 14-5 14Mm, 20 MM and 30 Mmtransmitter and Receiver Lengths
57
MC4700 Spare Parts
58
Minimum Object Resolution at Joints
58
MCJ4700 Spare Parts
58
Table 14-6 MC4700-12 Spare Transmitter and Receiver Model Number
58
Table 14-7 MC4700-14 Spare Transmitter and Receiver Model Number
58
Table 14-8 MC4700-20 Spare Transmitter and Receiver Model Number
59
Table 14-9 MC4700-30 Spare Transmitter and Receiver Model Number
59
Figure 14-2 Microsafe Flexible MCF4700 Dimensions
60
Table 14-10 MCF4700-12 Dimensions First & Middle Segment
61
Table 14-11 MCF4700-12 Dimensions Last Segment
61
Table 14-12 MCF4700-14, MCF4700-20 and MCF4700-30 First and Middle Segment
61
MCF4700 Spare Parts
62
Table 14-13 MCF4700-14, MCF4700-20 and MCF4700-30 Last Segment
62
Table 14-14 Transmitter and Receiver Segments
62
Microsafe Jointed MCJ4700 Series
67
MCJ4700 Segment Dimensions
67
Figure 14-3 Microsafe Jointed MCJ4700 Dimensions
67
Table 14-15 MCJ470-12 Dimensions
67
90° Jointed Microsafe MCJ4700 Dimensions
68
Sensor Assembly Instructions
68
Figure 14-4 90° Jointed Microsafe MCJ4700 Dimensions
68
Installation
69
Figure 14-5 Assembly Instructions Steps
69
Table 14-16 MCJ4700 Joint Resolution (Resolution at the Corner)
70
Table 14-17 Transmitter and Receiver Segments
70
Minisafe MS4700 Series
73
MS4700 Dimensions
73
Figure 14-6 MS4700 Mechanical Drawing
73
Table 14-18 MS4700-12 Dimensions
73
Table 14-19 MS4700-14 & MS4700-20 Dimensions
74
Table 14-20 MS4700-30 Dimensions
74
MS4700 Spare Parts
75
Table 14-21 Transmitter and Receiver Segments
75
Minisafe Flexible Msf4700 Series
79
Figure 14-7 Minisafe Flexible MSF4700 Dimensions
79
MSF4700 Series Dimensions
80
MSF4700 Spare Parts
81
DIN and LCM NEMA Controllers
86
Figure 14-8 DIN Controller Dimension Drawing
86
Figure 14-9 LCM Nema Metal Chassis Controller Dimension Drawing
87
Section 15 -- Glossary
91
Glossary Definitions
91
Appendix A -Checkout Procedur E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 90
92
Checkout Procedure Log
92
Appendixa -Checkout Procedure
92
Appendix B -Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 91
93
Test Procedure Log
93
Appendixb -Test Procedure
93
Appendix C -Devicenet Operating Instructions
94
Introduction
94
Features
94
System Identification
94
System Status
94
System Settings
94
Diagnostic Information
95
Table C-1 Specifications for 4700 System Controller with Devicenet
95
Table C-2 4700 Status Information Sent in Response to a Poll Command
96
Table C-3 I/O Data for Change of State
96
Table C-4 I/O Data
96
Basic Devicenet Network Connections
97
LCM-2XX Series Internal D-Net Wire Colors and Pin Outs
97
Screw Connectors for LCM-2XX Series D-Net Interface Module
97
Figure C-1 Basic Devicenet Configuration
97
Figure C-2 Pin Outs for Internal Screw Connectors Used Internally in the LCM-2XX
98
Figure C-3 Pin Outs for Micro_Style Connectors
98
Devicenet Configuration Switches
99
Figure C-4 Pin Outs for Phoenix-Style Connectors Used in the STI MC4700, LCM-2 Interface
99
Figure C-5 LCM-2 Power/Devicenet Board
99
Switch Function Selection Description
100
Table C-5 Configuration Switches for Device-Net
100
Quick Disconnect Option
101
Figure 15-1 Devicenet Install Location
101
Figure 15-2 Devienet Wiring with Optional M12 Connector
101
Section 16 -- Others
102
Warranty
102
Patents
102
Trademarks
102
Repairs
102
Documentation Criteria
102
Omron Scientific Technologies Inc
103
OSTI 1209 PN99584-0050 Rev. E
103
Appendix D -Declaration of Comformity Information
103
4
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Omron MC4700 Specifications
General
Brand
Omron
Model
MC4700
Category
Transmitter
Language
English
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