Name: Piper PA-28-161
Brand: Piper
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PIPER AIRCRAFT, INC.

PA-28-161, WARRIOR III

MAINTENANCE MANUAL

PAGE 5

Nov 30/06

2H5

27-10-00

C. Flex Joint Replacement. (Refer to Figures 1 and 2.)

(1) Carefully lay out location for hole to be drilled in flex joint tube to match hole in control column

shaft.

(2) Using a #5 (0.2055) drill bit, drill hole through flex joint tube at location determined in

paragraph (1).

(3) Ream drilled hole, in steps, with a #1 reamer, checking to insure proper depth for taper pin and

sufficient pin thread protrusion for proper installation.

NOTE: Reamer may be purchased from Enstice Tool Co., Palm Bay, Florida.

(4) Install pin through tube and shaft.

(a) If pin shoulder does not protruded past tube surface, install a AN960-10 washer

(b) If pin shoulder does protruded past tube surface, install a MS20364-1032C washer

(5) Install nut. Torque 35-40 inch-pounds.

Flex (Universal) Joint Assembly

Figure 2

FWD

0.098 DIA.

SEE SAFE HOLE TO ENSURE PROPER SHAFT INSERTION

TAPER PIN (480-730)

WASHER (407-564 [AN960-10])

OR (494-093 [AN975-3])

NUT (484-835 [MS20364-1032C])

SHAFT (P/N 62716-07)

SMALL END OF TAPERED SHANK SHALL NOT EXTEND

MORE THAN 0.030 INSIDE THE O.D. OR 0.062 OUTSIDE

THE O.D. OF THE SPOCKET HUB.

68028

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