5.7
BODY / STEERING / SUSPENSION
5
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
Front Fender Removal/Installation
1. Remove the front rack / storage box lid and the front
bumper as outlined in this chapter.
2. Remove the plastic inserts (A) that secure the front
fender to the upper strut support.
3. Remove the (2) screws (B) that secure the front fender
to the frame in the fuel tank mount area.
4. Remove the (4) screws (C) that attach the front cab
to the frame in the front rack area.
5. Remove the seat and side panels, refer to the “SIDE
PANEL REMOVAL” section.
6. Remove the plastic inserts (D) that secure the front of
the foot wells to the front fender.
7. Remove the fuel cap and place a clean lint free shop
towel into the tank neck to keep any debris from falling
into the tank.
8. The front fender should now slide back over the fuel
tank and fuel tank neck.
9. Reverse the removal steps for installation. Torque (6)
front fender-to-frame screws to specification.
Fender to Frame Screws
24 in.lbs. (2.7 Nm)
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