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9.20

BRAKES

9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual

REAR BRAKE PAD

Touring Pad Removal

1. Elevate and support the rear of the ATV.

2. Remove the rear wheel

3. Loosen pad adjuster screw 2-3 turns.

4. Remove the two caliper mounting bolts and lift caliper

ff the brake disc.

NOTE: When removing caliper, be careful

not to

damage brake line. Support caliper so as not to kink

or bend brake line.

5. Push caliper piston into the caliper bore slowly using

a C-

clamp or locking pliers with pads installed.

NOTE: Brake fluid will be forced through

compe

nsating port into master cylinder fluid

reservoir when piston is pushed back into caliper.

Remove excess fluid from reservoir as required.

6. Push caliper mounting bracket inward and slip outer

rake pad past the edge to remove.

7. Remove the inner brake pad.

8. Clean the caliper with brake cleaner or alcohol.

Polaris A12MH46AX User Manual

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