7.2
FINAL DRIVE
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
SPECIFICATIONS
Torque Table
IMPORTANT: Verify which type of wheel ATV is
equipped with (aluminum or steel) when torquing
wheel nuts.
Special Tools
SPX Corporation - 1-800-328-6657 or http://
polaris.spx.com
Gearcase Fluid / Capacity
COMPONENT
FT
.LBS.
(
IN.LBS.)
N
M
Front Gearcase Mount 30 41
Lower Hub Carrier Bolts 37 50
Upper Hub Carrier Bolts 37 50
AWD Cover Screws 7 - 11 9.4 - 14.9
Front Gearcase Mount 30 41
Standard Gearcase 14 19
Rear Gearcase Mount 30 41
Rear Gearcase Bolts 25 34
Lower Hub Carrier Bolts 37 50
Upper Hub Carrier Bolts 37 50
ADC Pump Screws (17-23) 1.9 - 2.5
ADC Cover Screws 7 - 11 9.4 - 14.9
ADC Bleed Valves (80) 9
Item Specification
Steel -
Front and Rear
Wheel Nuts
27 ft.lbs. (37 Nm)
Aluminum -
Front and
Rear
Wheel Nuts
30 ft. lbs. + 1/4 Turn
(41 Nm + 1/4 Turn)
Front Hub Retaining Nut 60 ft.lbs. (81 Nm)
Rear Hub Retaining Nut 80 ft.lbs. (108 Nm)
PART NUMBER TOOL DESCRIPTION
2872608 Roller Pin Removal Tool
8700226 or PU-48951 CV Boot Clamp Tool
2870772 1 3/4” Straight Wrench
2872608 Roller Pin Removal Tool
8700226 or PU-48951 CV Boot Clamp Pliers
PA-48542
ADC Gearcase Piston
Inst
allation Tool
G
EARCASE DESCRIPTION
Centralized Hilliard (non
ADC)
Demand Drive PLUS
Hu
b Fluid
8.97 oz. (265 ml)
Centralized Hilliard
w/
ADC
Demand Drive PLUS
9.3 oz.
(275 ml)
ADC Gearcase
Pump Reserv
oir
Demand Drive PLUS
Add As Required
Middle Gearcase
AGL Synthetic or ADF
13
.5 oz. (400 ml)
Rear Gearcase
AGL Synthetic or ADF
5.0 oz.
(150 ml)
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