10.31
ELECTRICAL
10
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
6. Remove the headlamp and replace with a new
headlamp.
NOTE: Do not touch the lamp with bare fingers.
Ho
ld the plastic part (1) of the lamp. Oil from your
skin leaves a residue, causing a hot spot that will
shorten the life of the lamp.
7. Install the new headlamp and harness assembly into
the
headlight assembly. Turn the headlight harness
clockwise to secure the headlamp into place.
Headlight Housing Replacement
1. Remove three Phillips screws on the headlight pod.
2. Disconnect instrument cluster harness. (A)
3. Unplug headlamp harness (C).
4. Remove O-Ring (D) from headlight pivot pins. (Both
Sides)
5. Pull the headlight housing up to release from the
l
ocking tabs.
6. Lift the adjusting knob up to remove from the locking
tabs.
7. Carefully pull the assembly up and out of pod.
8. Reverse the steps to install the new housing and
re
assemble the pod.