10.11
ELECTRICAL
10
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
Speedometer Removal
1. Remove the three screws that secure the headlight
pod cover and disconnect the wire connectors from
the instrument cluster.
2. Push the instrument cluster out from the backside of
the
pod, while securely holding the pod.
NOTE: Do not remove the rubber grommet in the
po
d. Only remove the rubber grommet if necessary.
The bezel is a snap-on assembly and is a serviceable
part.
Speedometer Installation
1. Spray a soap and water mixture onto the outer
surface area of the instrument cluster. This will help
the instrument cluster slide into the pod assembly
more easily.
2. Be sure the rubber grommet inside the pod is fully
i
nstalled and that the indexing key is in the headlight
pod keyway.
3. Hold the pod assembly securely and insert
the
instrument cluster into the pod assembly. Twist the
instrument cluster gently in a clockwise motion to
properly seat the instrument cluster into the pod
assembly. Apply pressure on the bezel while pressing
down on the instrument cluster.
NOTE: Do not allow alcohol or petroleum products
t
o come in contact with the instrument cluster lens.
Pod
Rubber Mount
Instrument Bezel
Bezel
Push Instrument
Cluster Outward
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