6.41
CLUTCHING
6
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
11. Place the clutch into the Universal Clutch Compressor
Tool PU-50518. Press down on the top of the spider
assembly, pushing the spider onto the shaft.
12. Slowly compress the spider into place. If the spider
appears to bind while compressing, stop and make
sure the skip tooth on the shaft and the spider are
aligned. Once the spider passes the retaining ring
notch on the shaft, install the retaining ring.
13. Install the cam (helix) assembly over the shaft. Line
up the “X” on the cam, “X” on spider, and “X” on the
stationary sheave or use the marks previously made
before disassembly. NOTE: If the cam assembly
(helix) is difficult to install, be sure the sheaves are
aligned. To align the sheaves place the clutch
assembly on a flat surface with the cam assembly
(helix) side down. Press down on the moveable
sheave belt face with both hands and the helix will
release.
Press Down to Loosen Helix
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