8.23
TRANSMISSION
8
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
15. Install the detent star onto the shift drum shaft. Be sure
to install the detent star with the raised edge facing
outward.
16. Install the detent pawl onto the shift shaft and carefully
ins
tall the compression spring.
17. Install a new O-ring on each shift shaft. Apply a small
a
mount of white lithium grease on the O-rings, shift
shafts and component contact surfaces prior to
installing the sector cover.
18. Apply Crankcase Sealant (3-Bond) (PN 2871557)
on
to the cover and transmission case mating surface.
Install the sector cover and torque the bolts to
specification.
19. Install the bellcrank onto the shift shaft. Note
the key
splined on the bellcrank and shift shaft. Install the
nut and torque to specification.
20. Install the shift shaft onto the
bellcrank end (if
removed) and secure with the snap bushing.
21. Install the transmission gear select
or switch and
secure the switch with the retaining ring.
Sector Cover Bolts:
8-12 ft. lbs. (11-16 Nm)
Bellcrank Nut:
12-18 ft. lbs. (16-24 Nm)
Bellcrank Nut
Clip
Snap Bushing
Transmission Shown in Neutral
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