1.5
GENERAL INFORMATION
1
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
JETTING CHART
Drivetrain
Transmission Type In-Line H/L/N/R/P
Transmission Fluid Type
/ Fluid Capacity
AGL Plus 33.8 oz.
(1000 ml)
Front Gearcase Fluid Type
/ Fluid Capacity
Polaris Demand Drive Hub
Fluid / 8.97 oz / 265 ml
Gear Ratio :
Low (Front/Rear)
Rev (Front/Rear)
High (Front/Rear)
7.70:1/23.91:1
7.00:1/21.74:1
3.41:1/10.57:1
Clutch Type CVT
Belt 3211077
Steering / Suspension
Front Suspension / Shock MacPherson Strut
Front Travel 8.2 in. / 20.8 cm
Rear Suspension / Shock IRS / Progressive Rate
Rear Travel 9.5. / 24.1 cm
Turning Radius 65 in. / 165.1 cm (unloaded)
Shock Preload Adjustment
Front / Rear
Front -Non Adjustable.
Rear - Ratchet Style- Std.
Toe Out 0-1/16 in. (0-.159 mm)
Wheels / Brakes
Front Wheel Size
Front Tire Model / Size
12x5
NHS 489 / 25 x 8-12
Rear Wheel Size
Rear Tire Model / Size
12x8
NHS 489 / 25 x 10-12
Tire Air Pressure - F / R 5 psi (34.5 kPa)
Brakes - Front & Rear
Single Control
Hydraulic Disc
Brake Fluid Polaris DOT 4 Brake Fluid
ALTITUDE
AMBIENT TEMPERATURE
Below 40° F
Below 5° C
Above +40° F
Above +5° C
Meters
(Feet)
0-1800
(0-6000)
167.5 160
1800-3700
(6000-
12000)
155 150
Table 1-1: Clutching (NON EBS)
Altitude
Shift
Weight
Drive
Clutch
Spring
M e t e r s
(Feet)
0-1800
(0-6000)
10WHF
5632283
Blue / Grey
7042202
1800-3700
(6000-
12000)
20-40 or
10RH
5631356
(20-40)
5630709
(10RH)
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