Powtran PI160 Series User Manual

Foreword
Thank you for choosing Powtran Technology PI160 series high
performance frequency inverter. This product made by POWTRAN based on
years of experience in professional production and sale, and designed for
variety of industrial machinery, fan and water pump drive unit and IF heavy-
dury grinding unit.
This manual provides user the relevant precautions on
installation,operational parameter setting, abnormal diagnosis, routine
maintenance and safe use. In order to ensure correct installation and operation
of the frequency converter, please carefully read this manual before installing it.
For any problem when using this product, please contact your local dealer
authorized by this company or directly contact this company, our professionals
are happy to serve you.
The end-users should hold this manual,and keep it well for future
maintenance & care,and other application occasions. For any problem within
the warranty period,please fill out the warranty card and fax it to the our
authorized dealer.
The contents of this manual are subject to change without prior notice. To
obtain the latest information, please visit our website.
For more product information, please visit: Http://www.powtran.com.
Powtran
May,2016

Powtran PI160 Series Specifications

General

Input Voltage	3-phase 380V ±15%
Power Range	0.75kW~630kW
Control Mode	V/F
Braking Unit	Built-in
Communication	Modbus
Protection Features	Overvoltage, undervoltage, overcurrent, overload, short circuit, overheating, phase loss

Summary

Foreword

Chapter 1 Inspection and Safety Precautions

1-1. Inspection after Unpacking

Procedures for checking the unit after delivery, including contents and nameplate.

1-2. Safety Precautions

Critical warnings to prevent injury and equipment damage during installation and operation.

1-3. Precautions

Important considerations for inverter operation, maintenance, and application.

1-4. Scope of Applications

Defines the intended uses and limitations of the inverter for industrial machinery.

Chapter 2 Standard Specifications

2-1. Technical Specifications

Key electrical and performance data for different inverter models.

2-2. Main Circuit Terminal Screw Specifications

Details on screw types and tightening torque for main circuit terminals.

2-3. Standard Specifications

General technical standards, control system, and power specifications.

Chapter 3 Keyboard

3-1. Keyboard Description

Overview of the physical layout of the control panel keys.

3-2. Keyboard Indicators

Explanation of the status lights (LEDs) on the control panel.

3-3. Description of Operation Panel Keys

Detailed functions of each button on the inverter's control panel.

3-4. Correspondence that LED Displays Symbols and Characters

Mapping of display symbols to characters and numbers for parameter display.

3-5. Examples of Parameter Settings

Demonstrates how to navigate and modify inverter parameters.

Chapter 4 Installation and Commissioning

4-1. Operating Environment

Recommended conditions for inverter installation and operation.

4-2. Installation Direction and Space

Guidelines for physical placement, ventilation, and clearance.

4-3. Wiring Diagram

Visual representation of the inverter's main and control circuit electrical connections.

4-4. Main Circuit Terminal

Description of power input, output, and braking resistor connections.

4-5. Control Circuit Terminals

Description of digital, analog, and communication terminal functions.

4-6. Wiring Precautions

Safety guidelines and best practices for electrical wiring.

4-7. Spare Circuit

Information on installing optional redundant circuits for safety.

4-8. Commissioning

Steps for initial setup, parameter configuration, and startup.

Chapter 5 Function Parameter

5-1. Menu Grouping

Overview of the parameter menu structure and organization.

5-1-1.d0 Group - Monitoring Function

Parameters for monitoring inverter running status and operational data.

5-1-2.F0 Group - Basic Function Group

Core parameters for setting frequency, control mode, and acceleration/deceleration.

5-1-3.F1 Group Input Terminals Group

Parameters for configuring digital and analog input terminals.

5-1-4.F2 Group - Output Terminals Group

Parameters for configuring digital and analog output terminals.

5-1-5.F3 Group - Start and Stop Control Group

Parameters related to motor start, stop, and braking behavior.

5-1-6.F4 Group - V/F Control Parameters

Parameters specific to the Voltage/Frequency (V/F) control mode.

5-1-7.F5 Group - Vector Control Parameters

Parameters specific to the Vector control mode.

5-1-8.F6 Group - Keyboard and Display

Parameters for controlling the keyboard, display, and operational feedback.

5-1-9.F7 Group - Auxiliary Function Group

Parameters for various auxiliary functions like jogging and jump frequency.

5-1-10.F8 Group - Fault and Protection

Parameters for setting up inverter fault detection and protection mechanisms.

5-1-11.F9 Group - Communications Parameters

Parameters for configuring communication interfaces like RS485.

5-1-12.FA Group - Torque Control Parameters

Parameters for controlling motor torque output.

5-1-13.Fb Group - Control Optimization Parameters

Parameters for fine-tuning inverter control performance.

5-1-14.FC Group - Extended Parameter Group

Parameters for special application settings.

5-1-15.E0 Group - Wobbulate, Fixed-Length and Counting

Parameters for motion control functions like wobbulate and length counting.

5-1-16.E1 Group - Multi-stage Command, Simple PLC

Parameters for multi-step operation and basic PLC control.

5-1-17.E2 Group - PID Function

Parameters for configuring and tuning PID control loops.

5-1-18.E3 group Virtual DI, Virtual DO

Parameters for configuring virtual digital inputs and outputs.

5-1-19.E8 group Wire Cutting Machine Group

Parameters specific to wire cutting machine applications.

5-1-20.b0 group Motor Parameters

Parameters for setting and configuring motor characteristics.

5-1-21.y0 Group - Function Code Management

Parameters for managing function codes, passwords, and initialization.

5-2-1.d0 group Basic Monitoring Parameters

Detailed parameters for monitoring inverter status and performance.

5-2-2.F0 group Basic Function Group

Core function parameters for inverter operation.

5-2-3.F1 group Input Terminals

Parameters for configuring digital and analog input terminals.

5-2-4.F2 group Output Terminals Group

Parameters for configuring output terminals.

5-2-5.F3 group Start and Stop Control Group

Parameters for controlling motor start, stop, and braking.

5-2-6.F4 group V/F Control Parameters

Parameters specific to the V/F control mode.

5-2-7.F5 group Vector Control Parameters

Parameters specific to the Vector control mode.

5-2-8.F6 group Keyboard and Display

Parameters for controlling the keyboard and display.

5-2-9.F7 group Auxiliary Function

Parameters for auxiliary functions.

5-2-10.F8 Group - Fault and Protection

Parameters for setting inverter fault detection and protection.

5-2-11.F9 group Communications Parameters

Parameters for communication settings.

5-2-12.FA Group - Torque Control Parameters

Parameters for controlling motor torque.

5-2-13.Fb Group - Control Optimization Parameters

Parameters for optimizing control performance.

5-2-15.E0 Group - Wobbulate, Fixed-Length and Counting

Parameters for motion control functions.

5-2-17.E2 Group - PID Function

Parameters for PID control.

5-1-18.E3 group Virtual DI, Virtual DO

Parameters for virtual digital inputs and outputs.

5-2-19.E8 group Wire Cutting Machine Group

Parameters for wire cutting machine applications.

5-2-20.b0 group Motor Parameters

Parameters for motor configuration.

5-2-21.y0 Group - Function Code Management

Parameters for managing function codes and settings.

5-2-22.y1 Group - Fault Query

Parameters for querying fault information.

Chapter 6 Troubleshooting

6-1. Fault Alarm and Countermeasures

Lists common faults, possible causes, and solutions for the inverter.

6-2. EMC (Electromagnetic Compatibility)

Information on electromagnetic compatibility standards and requirements.

6-3. EMC Directive

Guidelines and precautions related to electromagnetic interference.

Chapter 7 Outline Dimension

7-1 Dimension

Provides physical dimensions and installation details of the inverter.

Chapter 8 Maintenance and Repair

8-1. Inspection and Maintenance

Routine inspection procedures and preventive maintenance schedule.

8-2. Parts for Regular Replacement

Lists parts recommended for regular replacement based on lifespan.

8-3. Storage

Guidelines for storing the inverter when not in use.

8-4. Capacitor

Information on capacitor rebuilding and charging procedures.

Chapter 9 Warranty

Appendix I RS485 Communication Protocol

I-1 Communication Protocol

Defines the serial communication protocol, content, and connection methods.

Chapter 1 Inspection and Safety Precautions

1-1. Inspection after Unpacking

Procedures for checking the unit after delivery, including contents and nameplate.

1-2. Safety Precautions

Critical warnings to prevent injury and equipment damage during installation and operation.

Chapter 1 Inspection and Safety Precautions

1-2. Safety Precautions

Critical warnings to prevent injury and equipment damage during installation and operation.

Chapter 1 Inspection and Safety Precautions

1-3. Precautions

Important considerations for inverter operation, maintenance, and application.

Chapter 1 Inspection and Safety Precautions

1-4. Scope of Applications

Defines the intended uses and limitations of the inverter for industrial machinery.

Chapter 2 Standard Specifications

2-1. Technical Specifications

Key electrical and performance data for different inverter models.

2-2. Main Circuit Terminal Screw Specifications

Details on screw types and tightening torque for main circuit terminals.

Chapter 2 Standard Specifications

2-3. Standard Specifications

General technical standards, control system, and power specifications.

Chapter 2 Standard Specifications

Personalization Function

Parameters related to inverter personalization and custom settings.

Running

Parameters related to inverter running status and control.

Protection Function

Parameters related to inverter fault detection and protection.

Chapter 2 Standard Specifications

Display

Parameters related to the inverter's display and LED indicators.

Communication

Parameters related to communication interface settings.

Environment

Parameters related to operating and storage environment conditions.

Product Standard

Information on product safety and EMC standards compliance.

Chapter 3 Keyboard

3-1. Keyboard Description

Overview of the physical layout of the control panel keys.

3-2. Keyboard Indicators

Explanation of the status lights (LEDs) on the control panel.

Chapter 3 Keyboard

3-3. Description of Operation Panel Keys

Detailed functions of each button on the inverter's control panel.

3-4. Correspondence that LED Displays Symbols and Characters

Mapping of display symbols to characters and numbers for parameter display.

Chapter 3 Keyboard

3-5. Examples of Parameter Settings

Demonstrates how to configure inverter parameters.

3-5-1. Instructions on Viewing and Modifying Function Code

Step-by-step guide for navigating and changing function code parameters.

Chapter 3 Keyboard

3-5-1. Instructions on Viewing and Modifying Function Code

Step-by-step guide for navigating and changing function code parameters.

3-5-2. The Way to Read Parameters in Various Status

How to view operational and fault status parameters on the display.

Chapter 3 Keyboard

3-5-3. Password Settings

Information on setting up password protection for parameter access.

3-5-4. Motor Parameter Auto Tuning

Process for automatically setting motor parameters for optimal performance.

Chapter 4 Installation and Commissioning

4-1. Operating Environment

Recommended conditions for inverter installation and operation.

4-2. Installation Direction and Space

Guidelines for physical placement, ventilation, and clearance.

4-3. Wiring Diagram

Visual representation of the inverter's main and control circuit electrical connections.

Chapter 4 Installation and Commissioning

4-4. Main Circuit Terminal

Description of power input, output, and braking resistor connections.

4-5. Control Circuit Terminals

Description of digital, analog, and communication terminal functions.

Chapter 4 Installation and Commissioning

4-5. Control Circuit Terminals

Detailed explanation of control terminal usage.

4-6. Wiring Precautions

Safety guidelines and best practices for electrical wiring.

Chapter 4 Installation and Commissioning

4-6. Wiring Precautions

Safety guidelines and best practices for electrical wiring.

4-7. Spare Circuit

Information on installing optional redundant circuits for safety.

Chapter 4 Installation and Commissioning

4-8. Commissioning

Steps for initial setup, parameter configuration, and startup.

Chapter 5 Function Parameter

5-1. Menu Grouping

Overview of the parameter menu structure and organization.

5-1-1.d0 Group - Monitoring Function

Parameters for monitoring inverter running status and operational data.

5-1-2.F0 Group - Basic Function Group

Core parameters for setting frequency, control mode, and acceleration/deceleration.

Chapter 5 Function Parameter

5-1-1.d0 Group - Monitoring Function

Parameters for monitoring inverter running status and operational data.

5-1-2.F0 Group - Basic Function Group

Core parameters for setting frequency, control mode, and acceleration/deceleration.

5-1-3.F1 Group Input Terminals Group

Parameters for configuring digital and analog input terminals.

Chapter 5 Function Parameter

5-1-2.F0 Group - Basic Function Group

Core parameters for setting frequency, control mode, and acceleration/deceleration.

5-1-3.F1 Group Input Terminals Group

Parameters for configuring digital and analog input terminals.

Chapter 5 Function Parameter

5-1-4.F2 Group - Output Terminals Group

Parameters for configuring digital and analog output terminals.

Chapter 5 Function Parameter

5-1-5.F3 Group - Start and Stop Control Group

Parameters related to motor start, stop, and braking behavior.

5-1-6.F4 Group - V/F Control Parameters

Parameters specific to the Voltage/Frequency (V/F) control mode.

Chapter 5 Function Parameter

5-1-6.F4 Group - V/F Control Parameters

Parameters specific to the Voltage/Frequency (V/F) control mode.

5-1-7.F5 Group - Vector Control Parameters

Parameters specific to the Vector control mode.

Chapter 5 Function Parameter

5-1-7.F5 Group - Vector Control Parameters

Parameters specific to the Vector control mode.

5-1-8.F6 Group - Keyboard and Display

Parameters for controlling the keyboard, display, and operational feedback.

Chapter 5 Function Parameter

5-1-9.F7 Group - Auxiliary Function Group

Parameters for various auxiliary functions like jogging and jump frequency.

Chapter 5 Function Parameter

5-1-9.F7 Group - Auxiliary Function Group

Parameters for various auxiliary functions like jogging and jump frequency.

5-1-10.F8 Group - Fault and Protection

Parameters for setting inverter fault detection and protection mechanisms.

Chapter 5 Function Parameter

5-1-11.F9 Group - Communications Parameters

Parameters for configuring communication interfaces like RS485.

5-1-12.FA Group - Torque Control Parameters

Parameters for controlling motor torque output.

Chapter 5 Function Parameter

5-1-12.FA Group - Torque Control Parameters

Parameters for controlling motor torque output.

5-1-13.Fb Group - Control Optimization Parameters

Parameters for fine-tuning inverter control performance.

5-1-14.FC Group - Extended Parameter Group

Parameters for special application settings.

5-1-15.E0 Group - Wobbulate, Fixed-Length and Counting

Parameters for motion control functions like wobbulate and length counting.

Chapter 5 Function Parameter

5-1-15.E0 Group - Wobbulate, Fixed-Length and Counting

Parameters for motion control functions like wobbulate and length counting.

5-1-16.E1 Group - Multi-stage Command, Simple PLC

Parameters for multi-step operation and basic PLC control.

Chapter 5 Function Parameter

5-1-16.E1 Group - Multi-stage Command, Simple PLC

Parameters for multi-step operation and basic PLC control.

5-1-17.E2 Group - PID Function

Parameters for configuring and tuning PID control loops.

Chapter 5 Function Parameter

5-1-17.E2 Group - PID Function

Parameters for configuring and tuning PID control loops.

Chapter 5 Function Parameter

5-1-18.E3 group Virtual DI, Virtual DO

Parameters for configuring virtual digital inputs and outputs.

Chapter 5 Function Parameter

5-1-18.E3 group Virtual DI, Virtual DO

Parameters for configuring virtual digital inputs and outputs.

5-2-1.d0 group Basic Monitoring Parameters

Detailed parameters for monitoring inverter status and performance.

Chapter 5 Function Parameter

5-2-1.d0 group Basic Monitoring Parameters

Detailed parameters for monitoring inverter status and performance.

5-2-1-y0 Group - Function Code Management

Parameters for managing function codes, passwords, and initialization.

Chapter 5 Function Parameter

5-2-1-y0 Group - Function Code Management

Parameters for managing function codes, passwords, and initialization.

5-2-22.y1 Group - Fault Query

Parameters for querying fault information.

Chapter 5 Function Parameter

5-2-22.y1 Group - Fault Query

Parameters for querying fault information.

Chapter 5 Function Parameter

5-2-1.d0 Group - Basic Monitoring Parameters

Detailed parameters for monitoring inverter status and performance.

Chapter 5 Function Parameter

5-2-2.F0 Group - Basic Function Group

Core function parameters for inverter operation.

Chapter 5 Function Parameter

5-2-3.F1 Group Input Terminals

Parameters for configuring digital and analog input terminals.

Chapter 5 Function Parameter

5-2-3.F1 Group Input Terminals

Parameters for configuring digital and analog input terminals.

5-2-4.F2 Group - Output Terminals Group

Parameters for configuring digital and analog output terminals.

Chapter 5 Function Parameter

5-2-5.F3 Group - Start and Stop Control Group

Parameters for controlling motor start, stop, and braking.

Chapter 5 Function Parameter

5-2-6.F4 Group - V/F Control Parameters

Parameters specific to the V/F control mode.

Chapter 5 Function Parameter

5-2-7.F5 Group - Vector Control Parameters

Parameters specific to the Vector control mode.

Chapter 5 Function Parameter

5-2-7.F5 Group - Vector Control Parameters

Parameters specific to the Vector control mode.

5-2-8.F6 Group - Keyboard and Display

Parameters for controlling the keyboard and display.

Chapter 5 Function Parameter

5-2-8.F6 Group - Keyboard and Display

Parameters for controlling the keyboard and display.

5-2-9.F7 Group - Auxiliary Function

Parameters for auxiliary functions.

Chapter 5 Function Parameter

5-2-10.F8 Group - Fault and Protection

Parameters for setting inverter fault detection and protection mechanisms.

Chapter 5 Function Parameter

5-2-10.F8 Group - Fault and Protection

Parameters for setting inverter fault detection and protection mechanisms.

Chapter 5 Function Parameter

5-2-11.F9 Group - Communications Parameters

Parameters for configuring communication interfaces.

Chapter 5 Function Parameter

5-2-11.F9 Group - Communications Parameters

Parameters for configuring communication interfaces.

5-2-12.FA Group - Torque Control Parameters

Parameters for controlling motor torque output.

Chapter 5 Function Parameter

5-2-12.FA Group - Torque Control Parameters

Parameters for controlling motor torque output.

5-2-13.Fb Group - Control Optimization Parameters

Parameters for fine-tuning inverter control performance.

Chapter 5 Function Parameter

5-2-15.E0 Group - Wobbulate, Fixed-Length and Counting

Parameters for motion control functions like wobbulate and length counting.

Chapter 5 Function Parameter

5-2-17.E2 Group - PID Function

Parameters for configuring and tuning PID control loops.

Chapter 5 Function Parameter

5-2-17.E2 Group - PID Function

Parameters for configuring and tuning PID control loops.

Chapter 5 Function Parameter

5-1-18.E3 group Virtual DI, Virtual DO

Parameters for configuring virtual digital inputs and outputs.

Chapter 5 Function Parameter

5-2-19.E8 group Wire Cutting Machine Group

Parameters specific to wire cutting machine applications.

Chapter 5 Function Parameter

5-2-20.b0 group Motor Parameters

Parameters for setting and configuring motor characteristics.

Chapter 5 Function Parameter

5-2-21.y0 Group - Function Code Management

Parameters for managing function codes, passwords, and initialization.

Chapter 5 Function Parameter

5-2-22.y1 Group - Fault Query

Parameters for querying fault information.

Chapter 6 Troubleshooting

6-1. Fault Alarm and Countermeasures

Lists common faults, possible causes, and solutions for the inverter.

6-2. EMC (Electromagnetic Compatibility)

Information on electromagnetic compatibility standards and requirements.

6-3. EMC Directive

Guidelines and precautions related to electromagnetic interference.

Chapter 6 Troubleshooting

6-2. EMC (Electromagnetic Compatibility)

Information on electromagnetic compatibility standards and requirements.

6-3. EMC Directive

Guidelines and precautions related to electromagnetic interference.

Chapter 7 Outline Dimension

7-1 Dimension

Provides physical dimensions and installation details of the inverter.

Chapter 8 Maintenance and Repair

8-1. Inspection and Maintenance

Routine inspection procedures and preventive maintenance schedule.

Chapter 8 Maintenance and Repair

8-2. Parts for Regular Replacement

Lists parts recommended for regular replacement based on lifespan.

8-3. Storage

Guidelines for storing the inverter when not in use.

8-4. Capacitor

Information on capacitor rebuilding and charging procedures.

Chapter 8 Maintenance and Repair

8-5. Measuring and Readings

Guidelines for measuring electrical parameters and interpreting readings.

Chapter 9 Warranty

Appendix I RS485 Communication Protocol

I-1 Communication Protocol

Defines the serial communication protocol, content, and connection methods.