GTR-3455
Doc Ref: Page: 4
Date: 13/01/13 Issue: H
Pr
seal
®
uk
Tray Sealing Solutions
4.6.1 Seal Station Maintenance Checks....................................................................................... 29
4.7 Table and Frame ................................................................................................................. 30
4.7.1 Table and Frame Maintenance Checks ............................................................................... 30
5. FAULT DIAGNOSIS ............................................................................................................ 32
6. ADJUSTMENT AND MAINTENANCE ................................................................................ 35
6.1 Safety .................................................................................................................................. 35
6.2 General Safety Considerations ............................................................................................ 36
6.3 Routine Maintenance ........................................................................................................... 36
6.3.1 Pneumatics ......................................................................................................................... 36
6.4 High Oxygen Gas Flush (IF FITTED) ................................................................................... 37
6.4.1 Turntable Removal .............................................................................................................. 37
6.4.2 Tool Changing..................................................................................................................... 38
6.5 Cam Positioning, Damper Replacement and Setting ........................................................... 39
6.5.1 Cam Positioning .................................................................................................................. 39
6.5.2 Damper Replacement and Setting ...................................................................................... 39
6.6 Gas springs ......................................................................................................................... 40
6.7 Machine Maintenance Schedule .......................................................................................... 41
6.8 Tooling Maintenance ........................................................................................................... 42
6.8.1 Daily Pre-Start Routine ....................................................................................................... 42
6.8.2 Weekly (Including Daily Tasks) ........................................................................................... 42
6.8.3 Monthly (Including Weekly Tasks) ....................................................................................... 42
6.8.4 Quarterly (Including Monthly Tasks) .................................................................................... 42
7. CONFIGURATION .............................................................................................................. 43
7.1 Important ............................................................................................................................. 43
7.2 Scope .................................................................................................................................. 43
7.3 Recommended Reading ...................................................................................................... 43
7.4 Inverter settings ................................................................................................................... 44
7.4.1 Film Feed Inverter ............................................................................................................... 44
8. DECLARATION OF CONFORMITY .................................................................................... 45
9. APPENDICIES .................................................................................................................... 47
9.1 Appendix A – Inverter Errors And Fault Finding ................................................................... 47
9.2 Appendix B – Systems Set-Up Documents .......................................................................... 51
9.2.1 To set up a Mitsubishi D700 inverter (Ref MAP009) ............................................................ 51
9.2.2 Temperature Controllers (Ref MAP021) .............................................................................. 52
9.2.3 To set up a reg film sensor (Ref MAP011) .......................................................................... 53
9.2.4 Phase Monitor Set-Up (If Fitted) (Ref MAP016) .................................................................. 54
9.2.5 To Communicate with an FX PLC (Ref MAP001) ................................................................ 55
9.2.6 To Set Up A Temperature Controller (Ref MAP021) ........................................................... 60
9.3 Appendix C – Spares ........................................................................................................... 61
9.4 Appendix D – Circuit Diagram .............................................................................................. 62
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