ProSeal GTR User Manual

62 pages

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Serial No

GTR-3455

Doc Ref: Page: 1

Date: 13/01/13 Issue: H

seal

Tray Sealing Solutions

Operation and Maintenance Manual

GTR Rotary Table Heat Sealing Machine

Table of Contents3
Introduction5
Materials5
Components6
Important7
Scope7
General Description7
Machine Footprint and Specifications8
Technical Specification9
Principle of Operation10
GTR Control Panel11
Machine Safety and Warning Stickers12
Installation13
Foundations13
Location13
Lifting and Positioning13
Pneumatic Connection14
Gas Connection14
Electrical Connection14
Guarding14
Gtr Machine Production Running15
Start up Procedure15
Emergency Shut down Procedure16
Film Feed Loading16
Registered Film Feed Loading18
Top Tool Auto Clamp (if Fitted)19
Top Tool Auto Clamp Operation19
GTR Tool Arrangement20
GTR Production Settings21
Temperature Control21
Seal Dwell Time21
Film Feed Time21
Film Rewind Tension Settings22
Gas Flush Time Settings22
Gas Flush Pressure Regulator Settings22
Cleaning of Your Proseal Machine23
Machine Description24
Control Cubicle25
Cleaning Instructions25
Control Cubicle Maintenance Checks25
GTR Control Panel26
Control Panel Maintenance Checks26
Film Feed Assembly27
Film Feed Maintenance Checks27
Film Rewind Assembly28
Film Rewind Maintenance Checks28
Seal Station29
Seal Station Maintenance Checks29
Fault Diagnosis32
Adjustment and Maintenance35
Safety35
General Safety Considerations36
Routine Maintenance36
Pneumatics36
High Oxygen Gas Flush (if FITTED)37
Turntable Removal37
Tool Changing38
Cam Positioning, Damper Replacement and Setting39
Cam Positioning39
Damper Replacement and Setting39
Gas Springs40
Machine Maintenance Schedule41
Tooling Maintenance42
Daily Pre-Start Routine42
Weekly (Including Daily Tasks)42
Monthly (Including Weekly Tasks)42
Quarterly (Including Monthly Tasks)42
Configuration43
Important43
Scope43
Recommended Reading43
Inverter Settings44
Film Feed Inverter44
Declaration of Conformity45
Appendicies47
Appendix A - Inverter Errors and Fault Finding47
Appendix B - Systems Set-Up Documents51
To Set up a Mitsubishi D700 Inverter (Ref MAP009)51
Temperature Controllers (Ref MAP021)52
To Set up a Reg Film Sensor (Ref MAP011)53
Phase Monitor Set-Up (if Fitted) (Ref MAP016)54
To Communicate with an FX PLC (Ref MAP001)55
To Set up a Temperature Controller (Ref MAP021)60
Appendix C - Spares61
Appendix D - Circuit Diagram62

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ProSeal GTR Specifications

General

Brand	ProSeal
Model	GTR
Category	Industrial Equipment
Language	English

ProSeal GTR User Manual

Table of Contents

ProSeal GTR Specifications