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ProSeal GTR - User Manual

ProSeal GTR
62 pages
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Serial No
:
GTR-3455
Doc Ref: Page: 1
Date: 13/01/13 Issue: H
Pr
seal
®
uk
Tray Sealing Solutions
Operation and Maintenance Manual
GTR Rotary Table Heat Sealing Machine

Table of Contents

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Summary

Introduction

Materials

Lists materials used in machine construction.

Components

Details typical components used in the machine.

Important

Highlights crucial information for operation.

Scope

Defines the manual's intended audience and purpose.

General Description

Provides an overview of machine parts and functions.

Machine Footprint and Specifications

Outlines physical dimensions and key specs.

Technical Specification

Details electrical, pneumatic, and environmental specs.

Principle of Operation

Explains how the machine performs its sealing process.

GTR Control Panel

Describes the operator interface and buttons.

Machine Safety and Warning Stickers

Illustrates safety pictograms and their meanings.

Installation

Foundations

Specifies requirements for machine mounting surface.

Location

Advises on optimal placement for operation and safety.

Lifting and Positioning

Details safe methods for moving and positioning the machine.

Pneumatic Connection

Explains how to connect the compressed air supply.

Gas Connection

Guides on connecting the gas supply for flush mode.

Electrical Connection

Directs to wiring diagrams and specifications.

Guarding

Emphasizes the importance of safety guarding and interlocks.

GTR Machine Production Running

Start Up Procedure

Step-by-step guide for powering up and preparing the machine.

Emergency Shut Down Procedure

How to safely stop the machine in emergencies.

Film Feed Loading

Instructions for loading the film reel into the machine.

Registered Film Feed Loading

Specifics for loading film with a registered mechanism.

Top Tool Auto Clamp (If Fitted)

Details of the optional auto clamp feature.

Top Tool Auto Clamp Operation

How to operate the top tool auto clamp.

GTR Tool Arrangement

Exploded view and labels for tool components.

GTR Production Settings

Parameters for optimizing sealing performance.

Temperature Control

How to adjust and monitor sealing temperature.

Seal Dwell Time

Setting the duration the sealing head is applied.

Film Feed Time

Adjusting the amount of film fed per cycle.

Film Rewind Tension Settings

Adjusting film tension during rewind.

Gas Flush Time Settings

Setting the duration for gas flushing.

Gas Flush Pressure Regulator Settings

Setting the gas pressure for flushing.

Cleaning of Your Proseal Machine

Machine Description

Identifies areas requiring attention during cleaning.

Control Cubicle

Details cleaning and maintenance of electrical cubicle.

Cleaning Instructions

How to clean the control cubicle safely.

Control Cubicle Maintenance Checks

Checks to perform while cleaning the cubicle.

GTR Control Panel

Cleaning and maintenance of the operator control panel.

Control Panel Maintenance Checks

Checks for control panel components during cleaning.

Film Feed Assembly

Cleaning and maintenance of the film feed mechanism.

Film Feed Maintenance Checks

Checks for the film feed assembly.

Film Rewind Assembly

Cleaning and maintenance of the film rewind mechanism.

Film Rewind Maintenance Checks

Checks for the film rewind assembly.

Seal Station

Cleaning and maintenance of the sealing area.

Seal Station Maintenance Checks

Checks for the seal station components.

Table and Frame

Cleaning and maintenance of the rotary table and frame.

Table and Frame Maintenance Checks

Checks for the table and frame.

Fault Diagnosis

Adjustment and Maintenance

Safety

General safety precautions for maintenance tasks.

General Safety Considerations

Crucial safety warnings for machine operation.

Routine Maintenance

Guidelines for regular machine upkeep.

Pneumatics

Maintenance checks for pneumatic systems.

High Oxygen Gas Flush (If Fitted)

Specifics for machines with high O2 gas flush.

Turntable Removal

Procedure for removing the turntable.

Tool Changing

Steps for safely changing machine tooling.

Cam Positioning, Damper Replacement and Setting

Adjusting cam and damper settings.

Cam Positioning

How to position the cam correctly.

Damper Replacement and Setting

Procedure for replacing and setting the damper.

Gas Springs

Inspection and maintenance of gas springs.

Machine Maintenance Schedule

Daily, weekly, monthly, and quarterly checks.

Tooling Maintenance

Maintenance procedures for machine tooling.

Daily Pre-Start Routine

Daily checks before starting production.

Weekly (Including Daily Tasks)

Weekly maintenance tasks.

Monthly (Including Weekly Tasks)

Monthly maintenance tasks.

Quarterly (Including Monthly Tasks)

Quarterly maintenance tasks.

Configuration

Important

Notes on who should perform configuration.

Scope

Purpose of the configuration section.

Recommended Reading

Lists other manuals relevant to configuration.

Inverter Settings

Parameters for setting up the film feed inverter.

Film Feed Inverter

Specific settings for the film feed inverter.

Declaration of Conformity

Appendices

Appendix A - Inverter Errors And Fault Finding

Lists inverter error codes and troubleshooting.

Appendix B - Systems Set-Up Documents

Guides for setting up system components.

To Set Up a Mitsubishi D700 Inverter (Ref MAP009)

Procedure for setting up the inverter.

Temperature Controllers (Ref MAP021)

Procedure for setting up temperature controllers.

To Set Up a Reg Film Sensor (Ref MAP011)

How to set up the registered film sensor.

Phase Monitor Set-Up (If Fitted) (Ref MAP016)

Setup for phase monitor protection.

To Communicate with an FX PLC (Ref MAP001)

Steps for communicating with the PLC.

To Set Up A Temperature Controller (Ref MAP021)

Procedure for setting up temperature controllers.

Appendix C - Spares

Classification and examples of recommended spare parts.

Appendix D - Circuit Diagram

Reference to the machine's circuit diagrams.

ProSeal GTR Specifications

General IconGeneral
BrandProSeal
ModelGTR
CategoryIndustrial Equipment
LanguageEnglish