GTR-3455
Doc Ref: Page: 3
Date: 13/01/13 Issue: H
Pr
seal
®
uk
Tray Sealing Solutions
CONTENTS
1. INTRODUCTION ................................................................................................................... 5
1.1 Materials ................................................................................................................................ 5
1.2 Components .......................................................................................................................... 6
1.3 Important ............................................................................................................................... 7
1.4 Scope .................................................................................................................................... 7
1.5 General Description ............................................................................................................... 7
1.6 Machine Footprint and Specifications .................................................................................... 8
1.7 Technical specification ........................................................................................................... 9
1.8 Principle of Operation .......................................................................................................... 10
1.9 GTR Control Panel .............................................................................................................. 11
1.10 Machine safety and warning stickers ................................................................................... 12
2. INSTALLATION .................................................................................................................. 13
2.1 Foundations ......................................................................................................................... 13
2.2 Location ............................................................................................................................... 13
2.3 Lifting and Positioning .......................................................................................................... 13
2.4 Pneumatic Connection ......................................................................................................... 14
2.5 Gas Connection ................................................................................................................... 14
2.6 Electrical Connection ........................................................................................................... 14
2.7 Guarding .............................................................................................................................. 14
3. GTR MACHINE PRODUCTION RUNNING ......................................................................... 15
3.1 Start Up Procedure .............................................................................................................. 15
3.2 Emergency Shut Down Procedure ....................................................................................... 16
3.3 Film Feed Loading ............................................................................................................... 16
3.3.1 Registered Film Feed Loading ............................................................................................ 18
3.3.2 Top Tool Auto Clamp (If Fitted) ........................................................................................... 19
3.3.3 Top Tool Auto Clamp Operation .......................................................................................... 19
3.4 GTR Tool Arrangement ........................................................................................................ 20
3.5 GTR Production Settings ..................................................................................................... 21
3.5.1 Temperature Control ........................................................................................................... 21
3.5.2 Seal Dwell Time .................................................................................................................. 21
3.5.3 Film Feed Time ................................................................................................................... 21
3.5.4 Film Rewind Tension Settings ............................................................................................. 22
3.5.5 Gas Flush Time Settings ..................................................................................................... 22
3.5.6 Gas Flush Pressure Regulator Settings .............................................................................. 22
4. CLEANING OF YOUR PROSEAL MACHINE ..................................................................... 23
4.1 Machine Description ............................................................................................................ 24
4.2 Control Cubicle .................................................................................................................... 25
4.2.1 Cleaning Instructions........................................................................................................... 25
4.2.2 Control Cubicle Maintenance Checks ................................................................................. 25
4.3 GTR Control Panel .............................................................................................................. 26
4.3.1 Control Panel Maintenance Checks .................................................................................... 26
4.4 Film Feed Assembly ............................................................................................................ 27
4.4.1 Film Feed Maintenance Checks .......................................................................................... 27
4.5 Film Rewind Assembly ......................................................................................................... 28
4.5.1 Film Rewind Maintenance Checks ...................................................................................... 28
4.6 Seal Station ......................................................................................................................... 29
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