Rotax 912 Series Service Manual

00-00-00
page 40
May 01/2007
Effectivity 912/914 Series
Edition 1 / Rev. 0
d02620
BRP-Rotax
Maintenance Manual
10.6) Special tools and devices
See Figs. 00-9, 00-10 and 00-11.
The following tools and devices are also listed in the Illustrated Parts Catalog.
Fig. No.Part No. Description, application Number
1 276282 spark plug wrench a/f 16 ....................................... 1
276280 spark plug wrench a/f 18 ....................................... 1
2 977420 hand lever 8x130-10 .............................................. 1
for spark plug wrench
3 240880 thread bolt M8x50.................................................. 1
for crankshaft locking
4 877890 Torx bit - T40 ......................................................... 1
for magnetic plug
5 877110 guide sleeve........................................................... 1
for O-ring idle mixture screw
and idle jet
6 876510 insertion jig............................................................. 1
for oil seal (12x30x7), water pump shaft
7 877258 insertion jig for rotary seal ..................................... 1
8 877270 insertion jig assy. ................................................... 1
for oil seal 32x52x7 crankshaft magneto side
9 877802 circlip installation tool assy., .................................. 1
for assembly of piston pin circlips
10 877650 insertion jig............................................................. 1
11 - 12 877091 piston pin extractor assy. ...................................... 1
for assembly and disassembly of the piston pin
12 877155 extracting nut M6 assy., ........................................ 1
for piston pin extractor
13 276332 insertion jig assy. ................................................... 1
for pressing out needle sleeve 22x28x12
and ball bearing 15x32x8, vacuum pump
14 877276 insertion jig assy. ................................................... 1
for oil seal 22x32x7, vacuum pump
15 877360 guide sleeve........................................................... 1
for oil seal 32x52x7, crankshaft, magneto side

Rotax 912 Series Specifications

General

Redline	5800 rpm
TBO	2000 hours
Displacement	1211 cc
Bore	79.5 mm
Stroke	61 mm
Power Output	80 hp (59.6 kW)
Compression Ratio	9.0:1
Fuel Type	Avgas 100LL
Ignition System	Dual electronic ignition
Fuel System	Fuel Injected
Oil System	Dry sump
Engine Type	4-cylinder, horizontally opposed, 4-stroke