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SINAMICS G120D
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Siemens SINAMICS G120D - Examples
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Setting func
tions
8.6
Basic
position
er and po
sition cont
rol
Converter with control units CU250D
-2
Operating Inst
r
uct
io
ns
,
04/2014, FW V4.7
,
A5E34261542B AA
201
8.6.9.2
Examples
1. Example
Table
8-
21
Traversin
g blocks
Ind.
No.
Job
Par.
Mode
s
v
a
-a
Advance
1
1
POSITIONING
0
RELATIVE
10000
5000
100
100
CONTINUE WITH STOP
2
2
POSITIONING
0
ABSOLUTE
0
5000
100
100
END
Figure
8-
36
Positioning
an axis using tr
aversing block
s
200
202
Table of Contents
Main Page
Default Chapter
5
Changes in this Manual
5
Table of Contents
7
1 Fundamental Safety Instructions
13
General Safety Instructions
13
Safety Instructions for Electromagnetic Fields (EMF)
17
Handling Electrostatic Sensitive Devices (ESD)
17
Industrial Security
18
Residual Risks of Power Drive Systems
19
2 Introduction
21
About this Manual
21
Guide through this Manual
22
3 Description
23
SINAMICS G120D CU250D-2 Inverter
23
Commissioning Tools
25
Supported Motor Series
27
4 Installation
29
Mechanical Installation
29
Drill Pattern SINAMICS G120D
30
Electrical Installation
32
Permissible Line Supplies
32
Electrical Data
33
Basic EMC Rules
34
Overview of the Interfaces
35
Connections and Cables
36
Connecting the Motor Holding Brake
44
Factory Settings of the Inputs and Outputs
45
Default Settings of Inputs and Outputs
46
Connecting the PROFINET Interface
46
Encoders Examples
47
Grounding Converter and Motor
47
Cable Protection and Cascading of the 400 V Supply
49
Cascading of the 24 V Supply
51
Connections and Interference Suppression
51
Equipotential Bonding
52
5 Commissioning
55
Commissioning Guidelines
55
Preparing for Commissioning
57
Which Motor Fits the Converter
58
Introduction, V/F Control, Vector Control
58
Defining Additional Requirements for the Application
60
Encoder Assignment
60
Restoring the Factory Setting
62
Basic Commissioning with IOP
64
Basic Commissioning with STARTER
68
Generating a STARTER Project
69
Transfer Inverters Connected Via USB into the Project
69
Configuring a Drive
71
Carry-Out Basic Commissioning
72
Adapting the Encoder Data
75
Loading the Configured Data into the Drive
76
Identifying Motor Data
76
6 Adapt Inputs and Outputs
79
Digital Inputs
80
Fail-Safe Digital Input
81
Digital Outputs
83
7 Configuring the Fieldbus
85
Fieldbus Versions of the Control Unit
85
Communication Via PROFINET
86
What Do You Need for Communication Via PROFINET
87
Integrating Converters into PROFINET
88
Configuring Communication to the Control
88
Select Telegram
89
Activating Diagnostics Via the Control
90
Communication Via PROFIBUS
91
What Do You Need for Communication Via PROFIBUS
91
Integrating the Inverter in PROFIBUS
91
Configuring the Communication Using SIMATIC S7 Control
92
Setting the Address
92
Select Telegram
93
Profidrive Profile for PROFIBUS and PROFINET
94
Cyclic Communication
94
Positioner: Cyclic Communication
94
Control and Status Word 1
97
Control and Status Word 2
99
Control and Status Word for the Positioner
100
Control and Status Word 1 for the Positioner
102
Control and Status Word 2 for the Positioner
104
Control Word Block Selection
106
Control Word MDI Mode
107
Status Word Messages
108
Function Block FB283
109
Extend Telegrams and Change Signal Interconnection
109
Slave-To-Slave Communication
110
Acyclic Communication
110
8 Setting Functions
111
Overview of the Converter Functions
111
Inverter Control
113
Switching the Motor on and off
113
Running the Motor in Jog Mode (JOG Function)
115
Switching over the Inverter Control (Command Data Set)
117
Setpoints
119
Overview
119
Specifying the Setpoint Via the Fieldbus
120
Motorized Potentiometer as Setpoint Source
120
Fixed Speed as Setpoint Source
123
Setpoint Calculation
126
Overview of Setpoint Preparation
126
Invert Setpoint
127
Inhibit Direction of Rotation
128
Skip Frequency Bands and Minimum Speed
129
Speed Limitation
130
Ramp-Function Generator
131
Motor Control
136
V/F Control
136
Characteristics of U/F Control
137
Selecting the U/F Characteristic
138
Optimizing with a High Break Loose Torque and Brief Overload
138
Vector Control
140
Checking the Encoder Signal
141
Select Motor Control
141
Optimizing the Speed Controller
142
Advanced Settings
144
Operating the Converter Without Position Controller
145
Basic Positioner and Position Control
147
Commissioning Sequence
148
Normalizing the Encoder Signal
149
Define the Resolution
149
Modulo Range Setting
151
Checking the Actual Position Value
153
Setting the Backlash
154
Limiting the Positioning Range
156
Setting the Position Controller
158
Precontrol and Gain
158
Optimizing the Position Controller
159
Limiting the Traversing Profile
162
Setting the Monitoring Functions
164
Standstill and Positioning Monitoring
164
Following Error Monitoring
166
Cam Sequencer
168
Referencing
169
Referencing Methods
169
Setting the Reference Point Approach
170
Setting the Flying Referencing
176
Set Reference Point
181
Absolute Encoder Adjustment
183
Jogging
185
Jog Velocity
185
Incremental Jogging
186
Setting Jogging
186
Traversing Blocks
188
Travel to Fixed Stop
196
Examples
201
Direct Setpoint Input (MDI)
203
Protection and Monitoring Functions
209
Inverter Temperature Monitoring
209
Motor Temperature Monitoring Using a Temperature Sensor
212
Protecting the Motor by Calculating the Motor Temperature
215
Overcurrent Protection
217
Application-Specific Functions
218
Functions that Match the Application
218
Unit Changeover
219
Changing over the Motor Standard
220
Changing over the Unit System
221
Switching Units with STARTER
222
Electrically Braking the Motor
224
DC Braking
224
Braking with Regenerative Feedback to the Line
227
Motor Holding Brake
228
Monitoring the Load Torque (System Protection)
232
Load Failure Monitoring
234
Speed Deviation Monitoring
235
Safe Torque off (STO) Safety Function
237
Function Description
237
Prerequisite for STO Use
239
Commissioning STO
239
Commissioning Tools
239
Protection of the Settings from Unauthorized Changes
240
Resetting the Safety Function Parameters to the Factory Setting
240
Changing Settings
241
Interconnecting the "STO Active" Signal
242
Setting the Filter for Safety-Related Inputs
243
Setting the Forced Checking Procedure (Test Stop)
246
Activate Settings
247
Checking the Assignment of the Digital Inputs
248
Acceptance - Completion of Commissioning
250
Switchover between Different Settings
254
9 Backing up Data and Series Commissioning
257
Saving Settings on a Memory Card
258
Saving Settings to the Memory Card
259
Transferring the Settings from the Memory Card
260
Safely Remove the Memory Card
261
Backing up and Transferring Settings Using STARTER
263
Saving Settings and Transferring Them Using an Operator Panel
265
Other Ways to Back up Settings
266
Write and Know-How Protection
267
Write Protection
267
Know-How Protection
269
Settings for the Know-How Protection
271
Creating an Exception List for the Know-How Protection
273
10 Corrective Maintenance
275
Spare Parts - External Fan
275
Overview of Replacing Converter Components
276
Replacing a Control Unit with Enabled Safety Function
278
Replacing the Control Unit Without the Safety Functions Enabled
282
Replacing the Control Unit Without Data Backup
284
Replacing a Control Unit with Active Know-How Protection
285
Replacing a Power Module with Enabled Safety Function
287
Replacing a Power Module Without the Safety Function Being Enabled
288
Upgrading Firmware
289
Firmware Downgrade
292
Correcting a Failed Firmware Upgrade or Downgrade
295
Reduced Acceptance Test after Component Replacement
296
If the Converter no Longer Responds
297
11 Alarms, Faults and System Messages
299
Alarms
299
Faults
303
Status LED Overview
308
Identification & Maintenance Data (I&M)
310
System Runtime
311
List of Alarms and Faults
312
12 Technical Data
325
Performance Ratings Control Unit
325
Performance Ratings Power Module
327
SINAMICS G120D Specifications
328
Ambient Operating Conditions
329
Current and Voltage Derating Dependent on the Installation Altitude
330
Pulse Frequency and Current Reduction
331
Standards (PM250D)
332
Electromagnetic Compatibility
333
Appendix
337
New and Extended Functions
337
A.1 New and Extended Functions
337
Star-Delta Motor Connection and Application Examples
340
Parameter
341
A.3 Parameter
341
Handling STARTER
344
Change Settings
344
A.4 Handling STARTER
344
Optimize the Drive Using the Trace Function
346
Interconnecting Signals in the Inverter
349
Fundamentals
349
Example
351
A.5.2 Example
351
Application Examples
353
Setting an Absolute Encoder
353
A.6 Application Examples
353
Go Online with STARTER Via PROFINET
357
Adapting the PROFINET Interface
357
Create a Reference for STARTERS
358
Call the STARTER and Go Online
359
Connecting the Safety-Related Input
359
Connecting Fail-Safe Digital Inputs
360
Setting a Non Standard HTL Encoder
361
Setting a Non Standard SSI Encoder
362
Acceptance Tests for the Safety Functions
365
Recommended Acceptance Test
365
Machine Documentation
368
A.9.2 Machine Documentation
368
Log the Settings for the Basic Functions, Firmware V4.4
370
Manuals and Technical Support
371
Manuals for Your Inverter
371
Configuring Support
372
Product Support
372
A.10.2 Configuring Support
372
Mistakes and Improvements
373
Index
375
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