Converter with control units CU250D-2
Operating Instructions, 04/2014, FW V4.7, A5E34261542B AA
7
Changes in this manual ........................................................................................................................... 5
1 Fundamental safety instructions ............................................................................................................ 13
1.1 General safety instructions .......................................................................................................... 13
1.2 Safety instructions for electromagnetic fields (EMF) ................................................................... 17
1.3 Handling electrostatic sensitive devices (ESD) ........................................................................... 17
1.4 Industrial security ......................................................................................................................... 18
1.5 Residual risks of power drive systems ......................................................................................... 19
2 Introduction ........................................................................................................................................... 21
2.1 About this manual ........................................................................................................................ 21
2.2 Guide through this manual ........................................................................................................... 22
3 Description ............................................................................................................................................ 23
3.1 SINAMICS G120D CU250D-2 Inverter ........................................................................................ 23
3.2 Commissioning tools .................................................................................................................... 25
3.3 Supported motor series ................................................................................................................ 27
4 Installation ............................................................................................................................................ 29
4.1 Mechanical Installation ................................................................................................................. 29
4.1.1 Drill pattern SINAMICS G120D .................................................................................................... 30
4.2 Electrical Installation .................................................................................................................... 32
4.2.1 Permissible line supplies .............................................................................................................. 32
4.2.2 Electrical data ............................................................................................................................... 33
4.2.3 Basic EMC Rules ......................................................................................................................... 34
4.2.4 Overview of the interfaces ........................................................................................................... 35
4.2.5 Connections and cables ............................................................................................................... 36
4.2.6 Connecting the motor holding brake ............................................................................................ 44
4.2.7 Factory settings of the inputs and outputs ................................................................................... 45
4.2.8 Default settings of inputs and outputs .......................................................................................... 46
4.2.9 Connecting the PROFINET interface ........................................................................................... 46
4.2.10 Encoders examples ..................................................................................................................... 47
4.2.11 Grounding converter and motor ................................................................................................... 47
4.2.12 Cable protection and cascading of the 400 V supply................................................................... 49
4.2.13 Cascading of the 24 V supply ...................................................................................................... 51
4.2.14 Connections and interference suppression ................................................................................. 51
4.2.15 Equipotential bonding .................................................................................................................. 52
5 Commissioning ..................................................................................................................................... 55
5.1 Commissioning guidelines ........................................................................................................... 55
5.2 Preparing for commissioning ....................................................................................................... 57
5.2.1 Which motor fits the converter? ................................................................................................... 58