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SINAMICS S150
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Siemens SINAMICS S150 - Page 438
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Maintenance and servicing
11.4 Replacing compone
nts
Drive converter cabinet units
438
Operating Instructions, 07/07, A5E00288214A
Replacing the right-hand power block
Figure 11-7
Replacing the power b
lock (fr
ame size HX) (right-ha
nd pow
er block)
437
439
Table of Contents
Main Page
Preface
5
Table of Contents
7
Safety Information
15
Warnings
15
Safety and Operating Instructions
16
Components that Can be Destroyed by Electrostatic Discharge (ESD)
17
Device Overview
19
Chapter Content
19
Applications, Features, and Design
20
Applications
20
Features, Quality, Service
20
Structure
22
Wiring Principle
24
Type Plate
25
Mechanical Installation
29
Chapter Content
29
Transportation and Storage
30
Installation
32
Mechanical Installation: Checklist
33
Preparation
33
Installation
35
Fitting Additional Canopies (Option M21) or Hoods (Option M23, M43, M54)
35
Infeed from above (Option M13), Motor Connection from above (Option M78)
38
Electrical Installation
41
Chapter Content
41
Checklist for Electrical Installation
42
Important Safety Precautions
47
Introduction to EMC
48
EMC-Compliant Design
50
Power Connections
52
Connection Cross-Sections and Cable Lengths
52
Connecting the Motor and Power Cables
53
Adjusting the Fan Voltage (-G1 -T10, -U1 -T10)
54
Adjusting the Internal Power Supply (-A1-T10)
57
Removing the Connection Bracket for the Interference-Suppression Capacitor with Operation from an Ungrounded Supply
58
External Supply of the Auxiliary Supply from a Secure Line
59
Signal Connections
60
Customer Terminal Block (-A60)
60
Other Connections
67
DV/Dt Filter with Voltage Peak Limiter (Option L10)
67
Sinusoidal Filter (Option L15)
69
Connection for External Auxiliary Equipment (Option L19)
71
Main Switch Incl. Fuses or Main Circuit Breaker (Option L26)
73
EMERGENCY STOP Pushbutton (Option L45)
74
Cabinet Illumination with Service Socket (Option L50)
75
Cabinet Anti-Condensation Heating (Option L55)
76
EMERGENCY STOP Category 0; 230 V AC or 24 V DC (Option L57)
77
EMERGENCY STOP Category 1; 230 V AC (Option L59)
78
EMERGENCY STOP Category 1; 24 V DC (Option L60)
79
Kw Braking Unit (Option L61/L64); 50 Kw Braking Unit (Option L62/L65)
80
Installing the Braking Resistor
80
Thermistor Motor Protection Unit (Option L83/L84)
86
PT100 Evaluation Unit (Option L86)
87
Insulation Monitor (Option L87)
89
Communication Board Ethernet CBE20 (Option G33)
90
SMC10 Sensor Module for Determining the Actual Motor Speed and the Rotor Position Angle (Option K46)
92
Description
92
Connection
93
Connection Example
94
SMC20 Sensor Module for Determining the Actual Motor Speed and the Path Length (Option K48)
96
Description
96
Connection
97
Connection Example
98
SMC30 Sensor Module for Detecting the Actual Motor Speed (Option K50)
100
Description
100
Connection
103
Connection Examples
105
Voltage Sensing Module for Determining the Actual Motor Speed and the Phase Angle (Option K51)
106
Customer Terminal Block Extension (Option G61)
106
Terminal Module for Activation of "Safe Torque Off" and "Safe STOP 1" (Option K82)
107
NAMUR Terminal Block (Option B00)
111
Electrically Separate 24 V DC Power Supply for NAMUR (Option B02)
113
Outgoing Section for External Auxiliary Equipment for NAMUR (Option B03)
113
Commissioning
115
Chapter Content
115
STARTER Commissioning Tool
116
Installing STARTER
116
The STARTER User Interface
117
Procedure for Commissioning Via STARTER
118
Creating a Project
118
Configuring the Drive Unit
127
Starting the Drive Project
153
Connection Via Serial Interface
154
The AOP30 Operator Panel
157
First Commissioning
158
Basic Commissioning
160
Status after Commissioning
168
Commissioning an Encoder with Gear Factor
169
Parameter Reset to Factory Settings
169
Operation
171
Chapter Content
171
General Information about Command and Setpoint Sources
172
Basic Information about the Drive System
173
Parameters
173
Drive Objects
175
Data Sets
177
BICO Technology: Interconnecting Signals
182
Command Sources
187
Profidrive" Default Setting
187
TM31 Terminals" Default Setting
189
NAMUR" Default Setting
191
Profidrive NAMUR" Default Setting_G150_S150
193
Setpoint Sources
195
Analog Inputs
195
Motorized Potentiometer
197
Fixed Speed Setpoints
198
Profibus
200
PROFIBUS Connection
200
Control Via Profibus
203
Monitoring: Telegram Failure
204
Telegrams and Process Data
205
Description of Control Words and Setpoints
207
Description of Status Words and Actual Values
211
Creating an S150 in SIMATIC Manager
217
Control Via the Operator Panel
219
Operator Panel (AOP30) Overview and Menu Structure
219
Menu: Operation Screen
221
Menu: Parameterization
221
Menu: Fault/Alarm Memory
223
Menu: Commissioning / Service
224
Drive Commissioning
224
Device Commissioning
224
AOP30 Settings
224
AOP30 Diagnosis
229
Language/Sprache/Langue/Idioma/Lingua
230
Operation Via the Operator Panel (LOCAL Mode)
230
LOCAL/REMOTE Key
231
ON Key / off Key
231
Switching between Clockwise and Counter-Clockwise Rotation
232
Jog
232
Increase Setpoint / Decrease Setpoint
232
AOP Setpoint
233
Timeout Monitoring
234
Operator Input Inhibit / Parameterization Inhibit
234
Faults and Alarms
235
Saving the Parameters Permanently
237
Parameterization Errors
237
Profinet Io
238
Activating Online Operation: STARTER Via PROFINET IO
238
General Information about PROFINET IO
244
General Information about PROFINET IO for SINAMICS
244
Real-Time (RT) and Isochronous Real-Time (IRT) Communication
244
Addresses
246
Data Transmission
247
Hardware Setup
248
Configuring SINAMICS Drives with PROFINET
248
RT Classes
250
RT Classes for PROFINET IO
250
PROFINET IO with RT
252
Configuring RT Communication on Simatic
252
PROFINET IO with IRT - Overview
255
PROFINET IO with Irtflex
256
PROFINET IO with Irttop
257
Setpoint Channel and Closed-Loop Control
259
Chapter Content
259
Setpoint Channel
260
Setpoint Addition
260
Direction of Rotation Changeover
261
Skip Speeds and Minimum Speeds
262
Speed Limitation
263
Ramp-Function Generator
264
V/F Control
266
Voltage Boost
269
Slip Compensation
272
Vector Speed/Torque Control With/Without Encoder
273
Vector Control Without Encoder
274
Vector Control with Encoder
276
Speed Controller
277
Examples of Speed Controller Settings
279
Speed Controller Pre-Control (Integrated Pre-Control with Balancing)
280
Reference Model
283
Speed Controller Adaptation
284
Droop Function
286
Closed-Loop Torque Control
287
Torque Limiting
290
Permanent-Field Synchronous Motors
291
Output Terminals
295
Chapter Content
295
Analog Outputs
296
Lists of Signals for the Analog Outputs
297
Digital Outputs
299
Functions, Monitoring, and Protective Functions
301
Chapter Content
301
Active Infeed Functions
303
Line and DC Link Identification
303
Harmonics Controller
304
Variable Power Factor (Reactive Power Compensation)
305
Settings for the Infeed (Active Infeed) under Difficult Line Conditions
306
Drive Functions
308
Motor Identification and Automatic Speed Controller Optimization
308
Standstill Measurement
309
Rotating Measurement and Speed Controller Optimization
311
Efficiency Optimization
314
VDC Control
315
Automatic Restart Function
318
Flying Restart
321
Flying Restart Without Encoder
322
Flying Restart with Encoder
323
Parameters
323
Motor Changeover/Selection
324
Description
324
Example of Changing over between Two Motors
324
Function Diagram
325
Parameters
326
Friction Characteristic Curve
326
Increasing the Output Frequency
328
Increasing the Pulse Frequency
329
Parameters
330
Runtime (Operating Hours Counter)
331
Simulation Operation
332
Direction Reversal
333
Unit Changeover
334
Derating Behavior at Increased Pulse Frequency
336
Extended Functions
338
Technology Controller
338
Bypass Function
341
Bypass with Synchronizer with Degree of Overlapping (P1260 = 1)
342
Bypass with Synchronizer Without Degree of Overlapping (P1260 = 2)
344
Bypass Without Synchronizer (P1260 = 3)
346
Function Diagram
347
Parameters
348
Extended Braking Control
349
Extended Monitoring Functions
351
Closed-Loop Position Control
353
Actual Position Value Preparation
354
Closed-Loop Position Controller
359
Monitoring Functions
360
Measurement Probe Evaluation and Reference Mark Search
362
Basic Positioner
364
Mechanical System
366
Limitations
368
Referencing
373
Basic Positioner with Position Tracking
381
Traversing Blocks
384
Traversing to Fixed Stop
390
Direct Setpoint Specification (MDI)
393
Jog
396
Status Signals
397
Monitoring and Protective Functions
400
Protecting Power Components
400
Thermal Monitoring and Overload Responses
401
Blocking Protection
403
Stall Protection (Only for Vector Control)
404
Thermal Motor Protection
405
Diagnosis / Faults and Alarms
407
Chapter Content
407
Diagnosis
408
Diagnostics Via Leds
409
Diagnostics Via Parameters
416
Indicating and Rectifying Faults
420
Overview of Warnings and Faults
421
External Alarm 1
421
External Fault 1
422
External Fault 2
422
External Fault 3
422
Service and Support
423
Maintenance and Servicing
425
Chapter Content
425
Maintenance
426
Cleaning
426
Maintenance
427
Installation Device
428
Using Crane Lifting Lugs to Transport Power Blocks
429
Replacing Components
431
Replacing the Filter Mats
431
Replacing the Power Block (Frame Size FX)
432
Replacing the Power Block (Frame Size GX)
434
Replacing the Power Block (Frame Size HX)
436
Replacing the Power Block (Frame Size JX)
440
Replacing the Control Interface Board (Frame Size FX)
442
Replacing the Control Interface Board (Frame Size GX)
444
Replacing the Control Interface Board (Frame Size HX)
446
Replacing the Control Interface Board (Frame Size JX)
448
Replacing the Fan (Frame Size FX)
450
Replacing the Fan (Frame Size GX)
452
Replacing the Fan (Frame Size HX)
454
Replacing the Fan (Frame Size JX)
458
Replacing the Fan in the Active Interface Module (Frame Size FI)
460
Replacing the Fan in the Active Interface Module (Frame Size GI)
462
Replacing the Fan in the Active Interface Module (Frame Size HI)
464
Replacing the Fan in the Active Interface Module (Frame Size JI)
466
Replacing the Fan Fuses (-A2 -F101/F102, -G1 -F10/F11, -U1 -F10/F11)
468
Replacing the Fuses for the Auxiliary Power Supply (-A1 -F11 / -A1 -F12)
468
Replacing the Main Fuses
468
Replacing the Cabinet Operator Panel
469
Replacing the Backup Battery for the Cabinet Operator Panel
469
Forming the DC Link Capacitors
471
Messages after Replacing DRIVE-Cliq Components
472
Upgrading the Cabinet Unit Firmware
473
Loading the New Operator Panel Firmware from the PC
474
Technical Specifications
475
Chapter Content
475
General Technical Specifications
476
Derating Data
477
Overload Capability
481
Technical Specifications
482
Cabinet Unit Version A, 380 V - 480 V 3 AC
483
Cabinet Unit Version A, 660 V - 690 V 3 AC
487
Cabinet Unit Version A, 500 V - 690 V 3 AC
493
Appendix
499
List of Abbreviations
499
Parameter Macros
501
Index
513
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