Siemens SINAMICS S150 - Replacing the Control Interface Board (Frame Size GX)

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Maintenance and servicing

11.4 Replacing components

Drive converter cabinet units

444 Operating Instructions, 07/07, A5E00288214A

11.4.7 Replacing the Control Interface Board (frame size GX)

Replacing the Control Interface Board

Figure 11-10 Replacing the Control Interface Board (frame size GX)

Main Page

Preface5
Table of Contents7
Safety Information15
Warnings15
Safety and Operating Instructions16
Components that Can be Destroyed by Electrostatic Discharge (ESD)17
Device Overview19
Chapter Content19
Applications, Features, and Design20
Applications20
Features, Quality, Service20
Structure22
Wiring Principle24
Type Plate25
Mechanical Installation29
Chapter Content29
Transportation and Storage30
Installation32
Mechanical Installation: Checklist33
Preparation33
Installation35
Fitting Additional Canopies (Option M21) or Hoods (Option M23, M43, M54)35
Infeed from above (Option M13), Motor Connection from above (Option M78)38
Electrical Installation41
Chapter Content41
Checklist for Electrical Installation42
Important Safety Precautions47
Introduction to EMC48
EMC-Compliant Design50
Power Connections52
Connection Cross-Sections and Cable Lengths52
Connecting the Motor and Power Cables53
Adjusting the Fan Voltage (-G1 -T10, -U1 -T10)54
Adjusting the Internal Power Supply (-A1-T10)57
Removing the Connection Bracket for the Interference-Suppression Capacitor with Operation from an Ungrounded Supply58
External Supply of the Auxiliary Supply from a Secure Line59
Signal Connections60
Customer Terminal Block (-A60)60
Other Connections67
DV/Dt Filter with Voltage Peak Limiter (Option L10)67
Sinusoidal Filter (Option L15)69
Connection for External Auxiliary Equipment (Option L19)71
Main Switch Incl. Fuses or Main Circuit Breaker (Option L26)73
EMERGENCY STOP Pushbutton (Option L45)74
Cabinet Illumination with Service Socket (Option L50)75
Cabinet Anti-Condensation Heating (Option L55)76
EMERGENCY STOP Category 0; 230 V AC or 24 V DC (Option L57)77
EMERGENCY STOP Category 1; 230 V AC (Option L59)78
EMERGENCY STOP Category 1; 24 V DC (Option L60)79
Kw Braking Unit (Option L61/L64); 50 Kw Braking Unit (Option L62/L65)80
Installing the Braking Resistor80
Thermistor Motor Protection Unit (Option L83/L84)86
PT100 Evaluation Unit (Option L86)87
Insulation Monitor (Option L87)89
Communication Board Ethernet CBE20 (Option G33)90
SMC10 Sensor Module for Determining the Actual Motor Speed and the Rotor Position Angle (Option K46)92
Description92
Connection93
Connection Example94
SMC20 Sensor Module for Determining the Actual Motor Speed and the Path Length (Option K48)96
Description96
Connection97
Connection Example98
SMC30 Sensor Module for Detecting the Actual Motor Speed (Option K50)100
Description100
Connection103
Connection Examples105
Voltage Sensing Module for Determining the Actual Motor Speed and the Phase Angle (Option K51)106
Customer Terminal Block Extension (Option G61)106
Terminal Module for Activation of "Safe Torque Off" and "Safe STOP 1" (Option K82)107
NAMUR Terminal Block (Option B00)111
Electrically Separate 24 V DC Power Supply for NAMUR (Option B02)113
Outgoing Section for External Auxiliary Equipment for NAMUR (Option B03)113
Commissioning115
Chapter Content115
STARTER Commissioning Tool116
Installing STARTER116
The STARTER User Interface117
Procedure for Commissioning Via STARTER118
Creating a Project118
Configuring the Drive Unit127
Starting the Drive Project153
Connection Via Serial Interface154
The AOP30 Operator Panel157
First Commissioning158
Basic Commissioning160
Status after Commissioning168
Commissioning an Encoder with Gear Factor169
Parameter Reset to Factory Settings169
Operation171
Chapter Content171
General Information about Command and Setpoint Sources172
Basic Information about the Drive System173
Parameters173
Drive Objects175
Data Sets177
BICO Technology: Interconnecting Signals182
Command Sources187
Profidrive" Default Setting187
TM31 Terminals" Default Setting189
NAMUR" Default Setting191
Profidrive NAMUR" Default Setting_G150_S150193
Setpoint Sources195
Analog Inputs195
Motorized Potentiometer197
Fixed Speed Setpoints198
Profibus200
PROFIBUS Connection200
Control Via Profibus203
Monitoring: Telegram Failure204
Telegrams and Process Data205
Description of Control Words and Setpoints207
Description of Status Words and Actual Values211
Creating an S150 in SIMATIC Manager217
Control Via the Operator Panel219
Operator Panel (AOP30) Overview and Menu Structure219
Menu: Operation Screen221
Menu: Parameterization221
Menu: Fault/Alarm Memory223
Menu: Commissioning / Service224
Drive Commissioning224
Device Commissioning224
AOP30 Settings224
AOP30 Diagnosis229
Language/Sprache/Langue/Idioma/Lingua230
Operation Via the Operator Panel (LOCAL Mode)230
LOCAL/REMOTE Key231
ON Key / off Key231
Switching between Clockwise and Counter-Clockwise Rotation232
Jog232
Increase Setpoint / Decrease Setpoint232
AOP Setpoint233
Timeout Monitoring234
Operator Input Inhibit / Parameterization Inhibit234
Faults and Alarms235
Saving the Parameters Permanently237
Parameterization Errors237
Profinet Io238
Activating Online Operation: STARTER Via PROFINET IO238
General Information about PROFINET IO244
General Information about PROFINET IO for SINAMICS244
Real-Time (RT) and Isochronous Real-Time (IRT) Communication244
Addresses246
Data Transmission247
Hardware Setup248
Configuring SINAMICS Drives with PROFINET248
RT Classes250
RT Classes for PROFINET IO250
PROFINET IO with RT252
Configuring RT Communication on Simatic252
PROFINET IO with IRT - Overview255
PROFINET IO with Irtflex256
PROFINET IO with Irttop257
Setpoint Channel and Closed-Loop Control259
Chapter Content259
Setpoint Channel260
Setpoint Addition260
Direction of Rotation Changeover261
Skip Speeds and Minimum Speeds262
Speed Limitation263
Ramp-Function Generator264
V/F Control266
Voltage Boost269
Slip Compensation272
Vector Speed/Torque Control With/Without Encoder273
Vector Control Without Encoder274
Vector Control with Encoder276
Speed Controller277
Examples of Speed Controller Settings279
Speed Controller Pre-Control (Integrated Pre-Control with Balancing)280
Reference Model283
Speed Controller Adaptation284
Droop Function286
Closed-Loop Torque Control287
Torque Limiting290
Permanent-Field Synchronous Motors291
Output Terminals295
Chapter Content295
Analog Outputs296
Lists of Signals for the Analog Outputs297
Digital Outputs299
Functions, Monitoring, and Protective Functions301
Chapter Content301
Active Infeed Functions303
Line and DC Link Identification303
Harmonics Controller304
Variable Power Factor (Reactive Power Compensation)305
Settings for the Infeed (Active Infeed) under Difficult Line Conditions306
Drive Functions308
Motor Identification and Automatic Speed Controller Optimization308
Standstill Measurement309
Rotating Measurement and Speed Controller Optimization311
Efficiency Optimization314
VDC Control315
Automatic Restart Function318
Flying Restart321
Flying Restart Without Encoder322
Flying Restart with Encoder323
Parameters323
Motor Changeover/Selection324
Description324
Example of Changing over between Two Motors324
Function Diagram325
Parameters326
Friction Characteristic Curve326
Increasing the Output Frequency328
Increasing the Pulse Frequency329
Parameters330
Runtime (Operating Hours Counter)331
Simulation Operation332
Direction Reversal333
Unit Changeover334
Derating Behavior at Increased Pulse Frequency336
Extended Functions338
Technology Controller338
Bypass Function341
Bypass with Synchronizer with Degree of Overlapping (P1260 = 1)342
Bypass with Synchronizer Without Degree of Overlapping (P1260 = 2)344
Bypass Without Synchronizer (P1260 = 3)346
Function Diagram347
Parameters348
Extended Braking Control349
Extended Monitoring Functions351
Closed-Loop Position Control353
Actual Position Value Preparation354
Closed-Loop Position Controller359
Monitoring Functions360
Measurement Probe Evaluation and Reference Mark Search362
Basic Positioner364
Mechanical System366
Limitations368
Referencing373
Basic Positioner with Position Tracking381
Traversing Blocks384
Traversing to Fixed Stop390
Direct Setpoint Specification (MDI)393
Jog396
Status Signals397
Monitoring and Protective Functions400
Protecting Power Components400
Thermal Monitoring and Overload Responses401
Blocking Protection403
Stall Protection (Only for Vector Control)404
Thermal Motor Protection405
Diagnosis / Faults and Alarms407
Chapter Content407
Diagnosis408
Diagnostics Via Leds409
Diagnostics Via Parameters416
Indicating and Rectifying Faults420
Overview of Warnings and Faults421
External Alarm 1421
External Fault 1422
External Fault 2422
External Fault 3422
Service and Support423
Maintenance and Servicing425
Chapter Content425
Maintenance426
Cleaning426
Maintenance427
Installation Device428
Using Crane Lifting Lugs to Transport Power Blocks429
Replacing Components431
Replacing the Filter Mats431
Replacing the Power Block (Frame Size FX)432
Replacing the Power Block (Frame Size GX)434
Replacing the Power Block (Frame Size HX)436
Replacing the Power Block (Frame Size JX)440
Replacing the Control Interface Board (Frame Size FX)442
Replacing the Control Interface Board (Frame Size GX)444
Replacing the Control Interface Board (Frame Size HX)446
Replacing the Control Interface Board (Frame Size JX)448
Replacing the Fan (Frame Size FX)450
Replacing the Fan (Frame Size GX)452
Replacing the Fan (Frame Size HX)454
Replacing the Fan (Frame Size JX)458
Replacing the Fan in the Active Interface Module (Frame Size FI)460
Replacing the Fan in the Active Interface Module (Frame Size GI)462
Replacing the Fan in the Active Interface Module (Frame Size HI)464
Replacing the Fan in the Active Interface Module (Frame Size JI)466
Replacing the Fan Fuses (-A2 -F101/F102, -G1 -F10/F11, -U1 -F10/F11)468
Replacing the Fuses for the Auxiliary Power Supply (-A1 -F11 / -A1 -F12)468
Replacing the Main Fuses468
Replacing the Cabinet Operator Panel469
Replacing the Backup Battery for the Cabinet Operator Panel469
Forming the DC Link Capacitors471
Messages after Replacing DRIVE-Cliq Components472
Upgrading the Cabinet Unit Firmware473
Loading the New Operator Panel Firmware from the PC474
Technical Specifications475
Chapter Content475
General Technical Specifications476
Derating Data477
Overload Capability481
Technical Specifications482
Cabinet Unit Version A, 380 V - 480 V 3 AC483
Cabinet Unit Version A, 660 V - 690 V 3 AC487
Cabinet Unit Version A, 500 V - 690 V 3 AC493
Appendix499
List of Abbreviations499
Parameter Macros501
Index513

Siemens SINAMICS S150 - Replacing the Control Interface Board (Frame Size GX)

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