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RCD25
Still RCD25 User Manual
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–
Clean the inside of the air
filter head cover
(1).
–
Fit the filter(2)in the
air filter hou
sing(3).
–
Refit the air filter c
over, and tight
en the air
filter head
cover onto the
air filter hous
ing.
Change the air filter
–
Open the buckle(5) and
remove the filte
r
cover(4).
Maintenance
5
Maintenance service
126
600680116
01 EN - 09/20
20
135
137
Table of Contents
Table of Contents
5
Introduction
11
Truck Data
12
Intended Use
13
Impermissible Use
14
Description of Use and Climatic Conditions
15
Symbols Used
15
CE Labelling
16
EMC - Electromagnetic Compatibility
17
EC Declaration of Conformity in Accordance with Machinery Directive
18
Safety
19
Definition of Terms Used for Responsible Persons
20
Operating Company
20
Specialist
20
Competent Person
20
Drivers
20
Safety Regulations
22
General Safety Regulations
22
Exhaust Gases
23
Ground Condition for Using the Truck
23
Safety Regulations Relative to Forklift Use
23
Residual Dangers, Residual Risks
24
Safety Regulations When Driving
25
Safety Regulations in Case of Accidental Lateral Tipping
26
Exercise Caution When Handling Gas Springs and Accumulators
26
Safety Regulations for Handling Consumables
27
Permissible Consumables
27
Oils
28
Hydraulic Fluid
29
Battery Acid
30
Disposal of Consumables
30
Environmental Considerations
31
Disposal of Components and Batteries
31
Packaging
32
Emissions
32
Information about the Truck
35
General Forklift View
36
General Front View
36
General Rear View
37
Instrumentation and Controls
38
Control Components
38
Display Unit
39
Truck Identification
40
Chassis Number
40
Production Number
40
Nameplate
41
Engine Serial Number
42
Location of the Decals
43
Use and Operation
47
Truck Transport and Lifting
48
Use a Truck or Flatbed Trailer to Carry the Forklift Truck
48
Environmental Conditions for Transport and Storage
48
Lifting the Truck with a Crane
49
Commissioning the Truck
50
Remaining Ready for Operation
51
Pre-Shift Checks
51
Daily Checks before Use
51
Seat Belt Status and Performance Checks
52
Checking the Condition of the Tyres
53
Check the Wheel Nuts for Correct Condition
54
Check the Condition and Operation of Chain
55
Checking the Coolant Level
56
Check the Engine Oil Level
58
Check the Brake Fluid Level
59
Transmission Oil Level Inspection Procedure
59
Checking the Drive Axle Gearbox Oil
60
Checking the Hydraulic Oil Level
60
Refuelling
61
Diesel Fuel - Specifications
61
Engine Coolant - Specifications
63
Mounting/Dismounting
64
Sealt Belt
65
Adjustment of the Driver's Seat
65
Fastening the Seat Belt
66
Switches
69
Ignition Device
69
Lighting and Turn Indicator Switch
70
Warning Horn
71
Direction Selection Lever
72
Adjusting the Steering Column
72
Start the Engine
72
Driving
75
Changing Direction of Travel
77
Brake System
78
Driving Brake Pedal and Inching Pedal
78
Operating the Service Brake
78
Parking Brake
79
Lifting System and Attachments
80
Operating the Lifting Device
80
Operating Attachments
81
Handling Loads
83
Safety Regulations When Handing Loads
83
Load Centre Distance and Load Capacity
83
Capacity Chart
84
Transporting Pallets
85
Danger Area
85
Transporting Suspended Loads
86
Adjusting the Fork Arm Distance
87
Picking up a Load
88
Transporting Loads
92
Driving on Ascending and Descending Gradients
94
Driving on Lifts
95
Driving on Loading Bridges
96
Setting down Loads
97
Towed Load
99
Forklift Towing
100
Leaving the Truck
100
Cleaning
102
Cleaning the Truck
102
Cleaning the Electrical System
104
Lubricate the Lift Mast and Chains with Chain Spray
105
After Washing
106
Decommissioning
107
General Information
107
Measures to be Implemented When Decommissioning
107
Recommissioning after Storage
108
Permanent Decommissioning (Scrapping)
109
Maintenance
111
General Information
112
Personnel Qualifications
113
Preliminary Maintenance Operations
113
Scheduled Truck Maintenance
115
Maintenance - 500 Hours
115
Maintenance - 1000 Hours
117
Maintenance - 3000 Hours
120
Supply Table
123
Providing Access to Maintenance Points
124
Opening the Bonnet
124
Closing the Bonnet
125
Installing and Removing the Bottom Plate
126
Maintenance Service
128
Changing the Engine Oil
128
Replacing the Engine Oil Filter
130
Replacement of Coolant
131
Cleaning the Radiator, Checking for Leaks
134
Cleaning the Air Filter
134
Change the Air Filter
136
Draining Water from the Fuel Filter
137
Air Bleeding in the Fuel System
138
Changing the Fuel Filter
138
Check the Belt Tension
140
Changing the Hydraulic Transmission Crude Oil Filter
141
Replacing the Fine Hydraulic Transmission Oil Filter
142
Changing the Oil of the Hydraulic Transmission
143
Changing the Drive Axle Gearbox Oil
144
Wheel Replacement Procedure
145
Change Brake System Liquid
147
Fill up the Hydraulic Oil
147
Checking the Hydraulic Oil Level
147
Changing the Suction Filter
148
Replacing the Breather Filter
149
Technical Datasheet Dimensions
152
VDI Datasheet for RCD25
153
VDI Datasheet for RCD30
155
VDI Datasheet for RCD35
157
Mast Specifications
159
Diagrams
171
Electric Schematic Diagram for Doosan D24 Engine-With ISO3691 Function
172
Hydraulic Diagram
173
4
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Still RCD25 Specifications
General
Brand
Still
Model
RCD25
Category
Trucks
Language
English
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