Still RCD40 - Page 116

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At operating hours

500

1500

2500

3500

4500

5500

6500

7500

8500

9500

Carried

out



Check mast profiles for damage and wear. Lubricate the mast profiles

Maintenance

Scheduled truck maintenance

106 60128011601 EN - 03/2020

Main Page

Table of Contents5
Introduction11
Truck Data12
Intended Use13
Impermissible Use14
Description of Use and Climatic Conditions15
Modifications to the Truck15
Symbols Used15
CE Labelling16
EMC - Electromagnetic Compatibility17
EC Declaration of Conformity in Accordance with Machinery Directive18
Safety19
Definition of Terms Used for Responsible Persons20
Operating Company20
Specialist20
Competent Person20
Drivers20
Safety Guidelines21
Exhaust Gases23
Ground Condition for Using the Truck23
Safety Regulations Relative to Forklift Use23
Residual Dangers, Residual Risks24
Safety Regulations When Driving25
Safety Regulations in Case of Accidental Lateral Tipping26
Exercise Caution When Handling Gas Springs and Accumulators26
Safety Regulations for Handling Consumables27
Permissible Consumables27
Oils28
Hydraulic Fluid29
Battery Acid30
Disposal of Consumables30
Environmental Considerations31
Disposal of Components and Batteries31
Packaging32
Emissions32
Overview35
General View36
General Front View36
General Rear View37
Instrumentation and Controls38
Overview of the Driver's Compartment38
Display Unit39
Truck Identification40
Chassis Number40
Production Number40
Nameplate41
Engine Plate42
Location of the Decals43
Use and Operation47
Truck Transport and Lifting48
Use a Truck or Flatbed Trailer to Carry the Forklift Truck48
Environmental Conditions for Transport and Storage48
Lifting the Truck with a Crane49
Commissioning the Truck50
Remaining Ready for Operation51
Pre-Shift Checks51
Daily Checks before Use51
Seat Belt Status and Performance Checks52
Checking the Condition of the Tyres53
Check the Wheel Nuts for Correct Condition54
Check the Condition and Operation of Chain55
Checking the Coolant Level56
Checking the Engine Oil Level58
Transmission Oil Level Inspection Procedure59
Checking the Drive Axle Gearbox Oil60
Checking the Hydraulic Oil Level60
Refuelling61
Diesel Fuel - Specifications61
Engine Coolant - Specifications63
Mounting/Dismounting64
Sealt Belt65
Adjustment of the Driver's Seat65
Fastening the Seat Belt66
Switches69
Ignition Device69
Lighting and Turn Indicator Switch70
Warning Horn71
Direction Selection Lever72
Adjusting the Position of Steering Wheel72
Start the Engine73
Driving75
Forward76
Reversing76
Changing Direction of Travel77
Brake System78
Driving Brake Pedal and Inching Pedal78
Operating the Service Brake78
Parking Brake79
Lifting System and Attachments80
Operating the Lifting Device80
Operating Attachments81
Handling Loads83
Safety Regulations When Handing Loads83
Load Centre Distance and Load Capacity83
Capacity Plate84
Before Lifting a Load85
Transporting Pallets85
Danger Area85
Transporting Suspended Loads86
Adjusting the Fork Arm Distance88
Picking up a Load89
Transporting Loads93
Driving on Ascending and Descending Gradients94
Driving on Lifts95
Driving on Loading Bridges96
Setting down Loads97
Towed Load99
Forklift Towing100
Leaving the Truck100
Cleaning102
Cleaning the Truck102
Cleaning the Electrical System104
Lubricate the Lift Mast and Chains with Chain Spray105
After Washing106
Decommissioning107
General Information107
Measures to be Implemented When Decommissioning107
Recommissioning after Storage108
Permanent Decommissioning (Scrapping)109
Maintenance111
General Information112
Personnel Qualifications113
Preliminary Maintenance Operations113
Scheduled Truck Maintenance115
Maintenance - 500 Hours115
Maintenance - 1000 Hours117
Maintenance - 3000 Hours120
Supply Table123
Providing Access to Maintenance Points124
Opening the Bonnet124
Closing the Bonnet125
Installing and Removing the Bottom Plate126
Maintenance Service128
Changing the Engine Oil128
Changing the Engine Oil Filter130
Changing the Fuel Filter Cartridge131
Replacing the Water Trap131
Draining Water in the Water Trap133
Fuel System Air Bleeding135
Changing the Coolant136
Checking the V-Belt Tensioning138
Replacing the V-Belt139
Cleaning the Air Filter140
Changing the Air Filter141
Changing the Hydraulic Transmission Crude Oil Filter142
Changing the Oil of the Hydraulic Transmission143
Wheel Replacement Procedure144
Checking the Drive Axle Gearbox Oil146
Fill up the Hydraulic Oil146
Checking the Hydraulic Oil Level146
Changing the Suction Filter and Return Filter147
Replacing the Breather Filter148
Technical Datasheet Dimensions150
Data Sheet RCD40151
Data Sheet RCD50153
Mast Specification155
Diagrams165
Electric Schematic Diagram166
Hydraulic Diagram167

Still RCD40 - Page 116

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