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Suzuki DR650SE - Page 83

Suzuki DR650SE
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CRANKCASE
When
reassembling
the
crankcase
pay
attention
to
the
fol-
lowing
points:
• Remove sealant material on
the
mating
surfaces
of
right
and
left
halves
of
crankcase and
thoroughly
remove
oil
stains.
•
Apply
SUZUKI BOND
NO.1207B
uniformly
to
the
mating
surface
of
the
left
half
of
the
crankcase, and assemble
the
cases
within
few
minutes.
~99104-31140:
SUZUKI BOND
NO.1207B
• Fit
the
dowel
pins
CD
on
the
right
half
as
shown
in
photo.
•
Apply
engine oil
to
conrod
big end
of
the
crankshaft
and
all
parts
of
the
transmission
gears.
•
After
the
crankcase
bolts
have been
tightened,
check
if
driveshaft
and
countershaft
rotate
smoothly.
~
Crankcase
bolt:
11
N-m
(1.1
kg-m,
8.0
Ib-ft)
•
If
a large resistance
is
felt
to
rotation,
try
to
free
the
shafts
by
tapping
the
driveshaft
or
countershaft
with
a
plastic
hammer.
CAM
DRIVEN GEAR
• Install
the
gearshift
pawls
into
the
cam
driven
gear.
The
large
shoulder
@
must
face
to
the
outside
as
shown
in
the
illustration.
•
When
installing
the
cam guide @ and
pawl
lifter
@, ap-
ply
a small
quantity
of
THREAD LOCK
"1342"
to
the
securing
screws
@ .
..
99000-32050:
THREAD LOCK
"1342"
ENGINE
3-46

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