1I-5 Starting System:
• Apply grease to the lip of the oil seal and bearing.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Fit the washer to the housing end correctly as shown
in the figure.
• Apply a small quantity of moly paste to the armature
shaft.
: Moly paste 99000–25140 (SUZUKI Moly
paste or equivalent)
• Align the match mark on the starter motor case with
the match mark on the housing end.
• Tighten the starter motor housing bolts.
Starter Motor Inspection
B831G21906004
Refer to “Starter Motor Disassembly and Assembly
(Page 1I-4)”.
Carbon Brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the brush
holder set with a new one.
Measure the length “a” of the carbon brushes using a
vernier calipers. If the measurement is less than the
service limit, replace the housing end assembly with a
new one.
Brush length “a”
Service limit: 6.0 mm (0.24 in)
Special tool
: 09900–20102 (Vernier calipers (1/20 mm, 200
mm))
I831G1190006-02
I831G1190007-01
I831G1190008-01
I831G1190009-01
“a”
I831G1190065-01
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